The ability and rapid access to execution data and information in manufacturing workshops have been greatly improved with the wide spread of the Internet of Things and artificial intelligence technologies, enabling real-time unmanned integrated control of facilities and production. However, the widespread issue of data quality in the field raises concerns among users about the robustness of automatic decision-making models before their application. This paper addresses three main challenges relative to field data quality issues during automated real-time decision-making: parameter identification under measurement uncertainty, sensor accuracy selection, and sensor fault-tolerant control.
View Article and Find Full Text PDFSensor degradation and failure often undermine users' confidence in adopting a new data-driven decision-making model, especially in risk-sensitive scenarios. A risk assessment framework tailored to classification algorithms is introduced to evaluate the decision-making risks arising from sensor degradation and failures in such scenarios. The framework encompasses various steps, including on-site fault-free data collection, sensor failure data collection, fault data generation, simulated data-driven decision-making, risk identification, quantitative risk assessment, and risk prediction.
View Article and Find Full Text PDFThis paper proposes an incipient chatter detection method to meet high dynamic applications' time and reliability constraints, such as high-speed milling involving heavy noise. The herein introduced method relies on a multiple sampling per revolution (MSPR) technique, coupled with two data preprocessing techniques, a modified adaptive cumulative chatter indicator, and a two-risk levels-based threshold. The MSPR technique enables collecting information-rich enough data to characterize the chatter dynamics thanks to a significant amount of data collected in each revolution.
View Article and Find Full Text PDFReal-time detection of early chatter is a vital strategy to improve machining quality and material removal rate in the high-speed milling processes. This paper proposes a maximum entropy (MaxEnt) feature-based reliability model method for real-time detection of early chatter based on multiple sampling per revolution (MSPR) technique and second-order reliability method (SORM). To enhance the detection reliability, the MSPR is used to acquire multiple sets of once-per-revolution sampled data (i.
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