Layered double hydroxides for corrosion-related applications-Main developments from 20 years of research at CICECO.

This work describes the main advances carried out in the field of corrosion protection using layered double hydroxides (LDH), both as additive/pigment-based systems in organic coatings and as conversion films/pre-treatments. In the context of the research topic "Celebrating 20 years of CICECO", the main works reported herein are based on SECOP's group (CICECO) main advances over the years. More specifically, this review describes structure and properties of LDH, delving into the corrosion field with description of pioneering works, use of LDH as additives to organic coatings, conversion layers, application in reinforced concrete and corrosion detection, and environmental impact of these materials.

In situ kinetics studies of Zn-Al LDH intercalation with corrosion related species.

Kinetic parameters for three anion exchange reactions - Zn-LDH-NO→ Zn-LDH-Cl, Zn-LDH-NO→ Zn-LDH-SO and Zn-LDH-NO→ Zn-LDH-VO- were obtained by in situ synchrotron study. The first and the second ones are two-stage reactions; the first stage is characterized by the two-dimensional diffusion-controlled reaction following deceleratory nucleation and the second stage is a one-dimensional diffusion-controlled reaction also with a decelerator nucleation effect. In the case of exchange NO→ Cl host anions are completely released, while in the case of NO→ SO the reaction ends without complete release of nitrate anions.

One-step synthesis and growth mechanism of nitrate intercalated ZnAl LDH conversion coatings on zinc.

An approach for the synthesis of ZnAl-NO3 LDH conversion coatings on zinc in an aqueous acidic Al(NO3)3/NaNO3 solution is demonstrated for the first time. The growth mechanism has been investigated using time resolved structural, microstructural and analytical methods. A LDH growth model involving both electrochemical and chemical processes is suggested.

Mechanism of corrosion inhibition of AA2024 by rare-earth compounds.

The mechanism of corrosion protection of the widely used 2024-T3 aluminum alloy by cerium and lanthanum inhibitors in chloride media is described in detail in the present work. The corrosion process was investigated by means of scanning Kelvin probe force microscopy (SKPFM), in situ atomic force microscopy, and scanning electron microscopy coupled with energy dispersive spectroscopy. Employment of the high-resolution and in situ techniques results in a deep understanding of the details of the physical chemistry and mechanisms of the corrosion processes.