Investigation of the Contact Interface between Natural Fibre Metal Laminates under Tension Using Finite Element Analysis (FEA).

Fibre Metal Laminates (FMLs) consist of layers of metals combined with layers of fibre-reinforced composites bonded together to create a laminate. The behaviour of a Fibre Metal Laminate (FML) with natural fibre composites has been investigated in this study with a specific focus on the performance of the laminate under uniaxial tension. The integration of aluminium layers with natural fibre flax/pp layers at different fibre orientations has been numerically modelled and analysed, by investigating the contact interface between natural fibre metal laminates (NFML) using finite elements (FE) implemented in ABAQUS/Explicit.

Experimental Investigations and Effect of Nano-Powder-Mixed EDM Variables on Performance Measures of Nitinol SMA.

In the present study, the effect of alumina (AlO) nano-powder was investigated for the electrical discharge machining (EDM) of a Nitinol shape memory alloy (SMA). In addition to the nano-powder concentration, other parameters of pulse-on-time (T), pulse-off-time (T), and current were selected for the performance measures of the material removal rate (MRR), surface roughness (SR), and tool wear rate (TWR) of Nitinol SMA. The significance of the design variables on all the output measures was analyzed through an analysis of variance (ANOVA).

Three-Dimensional Finite Element Modeling of Drilling-Induced Damage in S2/FM94 Glass-Fiber-Reinforced Polymers (GFRPs).

Considering that the machining of composites particularly fiber-reinforced polymer composites (FRPCs) has remained a challenge associated with their heterogeneity and anisotropic nature, damage caused by drilling operations can be considerably mitigated by following optimum cutting parameters. In this work, we numerically evaluated the effects of cutting parameters, such as feed rate and spindle speed, on the thrust force and torque during the drilling of glass-fiber-reinforced polymers (GFRPs). A meso-scale, also known as unidirectional ply-level-based finite element modeling, was employed assuming an individual homogenized lamina with transversely isotropic material principal directions.

Joining of Dissimilar Al and Mg Metal Alloys by Friction Stir Welding.

In engineering applications, such as automobile, marine, aerospace, and railway, lightweight alloys of aluminum (Al) and magnesium (Mg) ensure design fitness for fuel economy, better efficiency, and overall cost reduction. Friction stir welding (FSW) for joining dissimilar materials has been considered better than the conventional fusion welding process because of metallurgical concerns. In this study, dissimilar joints were made between the AA6061 (A), AZ31B (B), and AZ91D (C) combinations based on the varying advancing side (AS) and retreating side (RS).

Investigating the Microstructural and Mechanical Properties of Novel Ternary Reinforced AA7075 Hybrid Metal Matrix Composite.

This study investigates the comparison of the microstructural and mechanical properties of a novel ternary reinforced AA7075 hybrid metal matrix composite. Four samples, including AA7075 (base alloy), AA7075-5wt %SiC (MMC), AA7075-5wt %SiC-3wt %RHA (s-HMMC), and AA7075-5wt %SiC-3wt %RHA-1wt %CES (n-HMMC) were developed using the stir casting liquid metallurgy route, followed by the heat treatment. The experimental densities corresponded with the theoretical values, confirming the successful fabrication of the samples.

Parametric Optimization and Influence of Near-Dry WEDM Variables on Nitinol Shape Memory Alloy.

Nitinol-shape memory alloys (SMAs) are widely preferred for applications of automobile, biomedical, aerospace, robotics, and other industrial area. Therefore, precise machining of Nitinol SMA plays a vital role in achieving better surface roughness, higher productivity and geometrical accuracy for the manufacturing of devices. Wire electric discharge machining (WEDM) has proven to be an appropriate technique for machining nitinol shape memory alloy (SMA).

Evaluation of Mechanical and Tribological Aspect of Self-Lubricating Cu-6Gr Composites Reinforced with SiC-WC Hybrid Particles.

Because of their high thermal conductivity, good corrosion resistance, and great mechanical qualities, copper matrix composites are appealing materials utilized in a variety of industries. This study investigates the mechanical properties of copper-graphite (Cu-Gr) matrix composites reinforced with silicon carbide (SiC) and tungsten carbide (WC) particles by hot pressing using powder metallurgy method. The goal is to investigate the influence of the reinforcement ratio on the mechanical characteristics of copper composite materials generated (density, hardness, flexural strength, and wear resistance).

Recent Advances in Bipedal Walking Robots: Review of Gait, Drive, Sensors and Control Systems.

Currently, there is an intensive development of bipedal walking robots. The most known solutions are based on the use of the principles of human gait created in nature during evolution. Modernbipedal robots are also based on the locomotion manners of birds.

Evaluation of the Mechanical Properties and Drilling of Glass Bead/Fiber-Reinforced Polyamide 66 (PA66)-Based Hybrid Polymer Composites.

In this study, mechanical testing of glass bead (GB), glass fiber (GF), and hybrid (GB/GF) composites was carried out. Following that, drilling tests were undertaken on glass bead/fiber-reinforced hybrid Polyamide 66 (PA66) polymer composites. The purpose of this study is to determine the mechanical properties of the cutting elements and the effect of cutting parameters (spindle speed and feed rate) and reinforcement ratios on thrust force and surface roughness (Ra).

Multi-Response Optimization of AlO Nanopowder-Mixed Wire Electrical Discharge Machining Process Parameters of Nitinol Shape Memory Alloy.

Shape memory alloy (SMA), particularly those having a nickel-titanium combination, can memorize and regain original shape after heating. The superior properties of these alloys, such as better corrosion resistance, inherent shape memory effect, better wear resistance, and adequate superelasticity, as well as biocompatibility, make them a preferable alloy to be used in automotive, aerospace, actuators, robotics, medical, and many other engineering fields. Precise machining of such materials requires inputs of intellectual machining approaches, such as wire electrical discharge machining (WEDM).

Development of an Oxide Layer on Al 6061 Using Plasma Arc Electrolytic Oxidation in Silicate-Based Electrolyte.

The plasma electrolytic method is one of the techniques which can be used to form an oxide layer on the substrate material surface. This technique employs ion exchange by developing an electrolytic arc between the cathode and the anode. The strong bond at high temperatures promotes the formation of an oxide layer on the metal surface.

Hand and Abrasive Flow Polished Tungsten Carbide Die: Optimization of Surface Roughness, Polishing Time and Comparative Analysis in Wire Drawing.

This research work highlights the benefits of abrasive flow polishing (AFP) applied to tungsten carbide dies compared with conventional hand polishing (HP). An indigenous experimental set-up for AFP was developed. The effect of prominent process parameters viz.

A Soft Computing-Based Analysis of Cutting Rate and Recast Layer Thickness for AZ31 Alloy on WEDM Using RSM-MOPSO.

In the present research, the AZ31 alloy is machined by wire-cut electric discharge machining (WEDM). The experiments were designed according to the Box-Behnken design (BBD) of response surface methodology (RSM). The input process variables, namely servo feed (SF), pulse on-time (Ton), servo voltage (SV), and pulse off-time (Toff), were planned by BBD, and experiments were performed to investigate the cutting rate (CR) and recast layer thickness (RCL).

Effect of Fibre Orientation on Impact Damage Resistance of S2/FM94 Glass Fibre Composites for Aerospace Applications: An Experimental Evaluation and Numerical Validation.

This study aims to investigate the influence of fibre orientation and varied incident energy levels on the impact-induced damage of S2/FM94, a kind of aerospace glass fibre epoxy/composite regularly used in aircraft components and often subjected to low-velocity impact loadings. Effects of varying parameters on the impact resistance behaviour and damage modes are evaluated experimentally and numerically. Laminates fabricated with four different fibre orientations 0/90/+45/-458s, 0/90/90/08s, +45/-4516s, and  032 were impacted using three energy levels.

Analysis and Optimization of Dimensional Accuracy and Porosity of High Impact Polystyrene Material Printed by FDM Process: PSO, JAYA, Rao, and Bald Eagle Search Algorithms.

High impact polystyrene (HIPS) material is widely used for low-strength structural applications. To ensure proper function, dimensional accuracy and porosity are at the forefront of industrial relevance. The dimensional accuracy cylindricity error (CE) and porosity of printed parts are influenced mainly by the control variables (layer thickness, shell thickness, infill density, print speed of the fused deposition modeling (FDM) process).

Integration of Fuzzy AHP and Fuzzy TOPSIS Methods for Wire Electric Discharge Machining of Titanium (Ti6Al4V) Alloy Using RSM.

Titanium and its alloys exhibit numerous uses in aerospace, automobile, biomedical and marine industries because of their enhanced mechanical properties. However, the machinability of titanium alloys can be cumbersome due to their lower density, high hardness, low thermal conductivity, and low elastic modulus. The wire electrical discharge machining (WEDM) process is an effective choice for machining titanium and its alloys due to its unique machining characteristics.

Study of a Multicriterion Decision-Making Approach to the MQL Turning of AISI 304 Steel Using Hybrid Nanocutting Fluid.

The enormous use of cutting fluid in machining leads to an increase in machining costs, along with different health hazards. Cutting fluid can be used efficiently using the MQL (minimum quantity lubrication) method, which aids in improving the machining performance. This paper contains multiple responses, namely, force, surface roughness, and temperature, so there arises a need for a multicriteria optimization technique.

Corrosion Resistance and Surface Bioactivity of Ti6Al4V Alloy after Finish Turning under Ecological Cutting Conditions.

The influence of cooling conditions and surface topography after finish turning of Ti6Al4V titanium alloy on corrosion resistance and surface bioactivity was analyzed. The samples were machined under dry and minimum quantity lubrication (MQL) conditions to obtain different surface roughness. The surface topographies of the processed samples were assessed and measured using an optical profilometer.

Optimization and Modeling of Material Removal Rate in Wire-EDM of Silicon Particle Reinforced Al6061 Composite.

The mechanical, physical and interfacial properties of aluminum alloys are improved by reinforcing the silicon carbide particles (SiC). Machinability of such alloys by traditional methods is challenging due to higher tool wear and surface roughness. The objective of research is to investigate the machinability of SiC reinforced Al6061 composite by Wire-Electrical Discharge Machining (wire-EDM).

Elucidating the Effect of Step Cooling Heat Treatment on the Properties of 2.25 Cr-1.0 Mo Steel Welded with a Combination of GMAW Techniques Incorporating Metal-Cored Wires.

The prospect of using metal-cored wires instead of solid wires during gas metal arc welding (GMAW) of 2.25 Cr-1.0 Mo steels embraces several challenges.

Towards Analysis and Optimization for Contact Zone Temperature Changes and Specific Wear Rate of Metal Matrix Composite Materials Produced from Recycled Waste.

Tribological properties are important to evaluate the in-service conditions of machine elements, especially those which work as tandem parts. Considering their wide range of application areas, metal matrix composites (MMCs) serve as one of the most significant materials equipped with desired mechanical properties such as strength, density, and lightness according to the place of use. Therefore, it is crucial to determine the wear performance of these materials to obtain a longer life and to overcome the possible structural problems which emerge during the production process.

Relationship between Pressure and Output Parameters in Belt Grinding of Steels and Nickel Alloy.

Belt grinding of flat surfaces of typical parts made of steel and alloys, such as grooves, shoulders, ends, and long workpieces, is a good alternative to milling. Several factors can influence the belt grinding process of flat surfaces of metals, such as cutting speed and pressure. In this work, the importance of pressure in the belt grinding was investigated in terms of technological and experimental aspects.

Tribological Aspects, Optimization and Analysis of Cu-B-CrC Composites Fabricated by Powder Metallurgy.

Tribological properties of engineering components are a key issue due to their effect on the operational performance factors such as wear, surface characteristics, service life and in situ behavior. Thus, for better component quality, process parameters have major importance, especially for metal matrix composites (MMCs), which are a special class of materials used in a wide range of engineering applications including but not limited to structural, automotive and aeronautics. This paper deals with the tribological behavior of Cu-B-CrC composites (Cu-main matrix, B-CrC-reinforcement by 0, 2.