Comparative analysis of conventionally and additively manufactured acetabular shells from a single manufacturer.

Background: The Trident II Tritanium acetabular shell is additively manufactured (3D printed), based on the established Trident 'I' Tritanium shell, produced using conventional methods; this study characterised their differences.

Methods: We obtained 5 Trident I (T1) and 5 Trident II (T2) shells sized 52 mm, 54 mm (n = 3) and 60 mm. We measured their: mass, shell-liner engaging surface roughness, roundness, wall thickness, the depth of the bone-facing porous layer, porosity, and the number, volume and location of structural voids.

Surface adhered titanium particles on 3D printed off-the-shelf acetabular cups.

3D printing is a rapidly growing manufacturing method of medical implants. In orthopedics, this method enables the construction of complex porous structures with the aim of improved bone fixation. A known by-product of the 3D printing process is surface adhered particles which are often challenging to remove from the strut surfaces of the porous region.

The analysis of defects in custom 3D-printed acetabular cups: A comparative study of commercially available implants from six manufacturers.

Three-dimensional (3D) printing is used to manufacture custom acetabular cups to treat patients with massive acetabular defects. There is a risk of defects occurring in these, often in the form of structural voids. Our aim was to investigate the presence of voids in commercially available cups.

Morphometric analysis of patient-specific 3D-printed acetabular cups: a comparative study of commercially available implants from 6 manufacturers.

Background: 3D printed patient-specific titanium acetabular cups are used to treat patients with massive acetabular defects. These have highly porous surfaces, with the design intent of enhancing bony fixation. Our aim was to characterise these porous structures in commercially available designs.