Rapid 3D printing of unlayered, tough epoxy-alcohol resins with late gel points dual-color curing technology.

Additive manufacturing technologies and, in particular, vat photopolymerization promise complex structures that can be made in a fast and easy fashion for highly individualized products. While the technology has upheld this promise many times already, some polymers are still out of reach or at least problematic to print reliably. High-performance epoxide-based resins, which are regulated by chain transfer multifunctional alcohols, are a typical example of resins with late gel points, which require long irradiation times and high light intensities to print.

Thiol-Acrylate polyHIPEs via Facile Layer-by-Layer Photopolymerization.

A highly reactive thiol-ene high internal phase emulsion based on the monomers 1,6-hexanediol diacrylate and tris 2-(3-mercaptopropionyloxy)ethyl isocyanurate was developed for the purpose of light-driven additive manufacturing, resulting in highly porous customizable poly(high internal phase emulsion) materials. The formulation was specifically designed to facilitate short irradiation times and low amounts of photoinitiator. Furthermore, the developed emulsion does not rely on employing harmful solvents to make scale-up and industrial applications feasible.

From Unregulated Networks to Designed Microstructures: Introducing Heterogeneity at Different Length Scales in Photopolymers for Additive Manufacturing.

Photopolymers have been optimized as protective and decorative coating materials for decades. However, with the rise of additive manufacturing technologies, vat photopolymerization has unlocked the use of photopolymers for three-dimensional objects with new material requirements. Thus, the originally highly cross-linked, amorphous architecture of photopolymers cannot match the expectations for modern materials anymore, revealing the largely unanswered question of how diverse properties can be achieved in photopolymers.

A Martini 3 coarse-grain model for the simulation of the photopolymerizable organic phase in dental composites.

Light-hardening dental composites can be used in a large number of applications in restorative dentistry. They are based on photopolymerizable resins, which are highly relevant also in other industries like 3D printing. Much effort is therefore being put into developing and optimizing photopolymers.

The Role of Solvents in Lithography-Based Ceramic Manufacturing of Lithium Disilicate.

Digital dentistry is increasingly replacing conventional methods of manually producing dental restorations. With regards to computer-aided manufacturing (CAM), milling is state of the art. Additive manufacturing (AM), as a complementary approach, has also found its way into dental practices and laboratories.

Bio-Inspired Toughening of Composites in 3D-Printing.

Natural materials achieve exceptional mechanical properties by relying on hierarchically structuring their internal architecture. In several marine species, layers of stiff and hard inorganic material are separated by thin compliant organic layers, giving their skeleton both stiffness and toughness. This phenomenon is fundamentally based on the periodical variation of Young's modulus within the structure.

Stereolithography-based additive manufacturing of lithium disilicate glass ceramic for dental applications.

With additive manufacturing (AM) on the rise in industrial production, different industries are looking for a way to benefit from the advantages over conventional manufacturing methods like milling or casting. The layer by layer approach allows the parallel construction of different complex structures with simultaneous customization of the parts, while waste material is significantly reduced. This is especially interesting for the processing of advanced ceramic materials, where often customized and single parts are required.

UV-Induced Cationic Ring-Opening Polymerization of 2-Oxazolines for Hot Lithography.

The cationic ring-opening polymerization (CROP) of 2-oxazolines gives polymers with unique characteristics arising from its polyamide backbones and structural versatility. Up to now, poly(2-oxazoline)s were obtained by classical thermal polymerization methods not aiming for application in bulk curing of structural polymers. We introduce the cationic photopolymerization of 2-oxazolines at elevated temperatures for the direct UV-induced curing of materials with exclusive chemical and structural particularities.

Stereolithographic Additive Manufacturing of High Precision Glass Ceramic Parts.

Lithography based additive manufacturing (AM) is one of the most established and widely used 3D-printing processes. It has enabled the processing of many different materials from thermoplast-like polymers to ceramics that have outstanding feature resolutions and surface quality, with comparable properties of traditional materials. This work focuses on the processing of glass ceramics, which have high optical demands, precision and mechanical properties specifically suitable for dental replacements, such as crowns.

A highly efficient waterborne photoinitiator for visible-light-induced three-dimensional printing of hydrogels.

A bis(acyl)phosphane oxide (BAPO) photoinitiator was conveniently synthesized in an efficient one-pot process. It shows excellent dispersibility in water, good storage stability, and high photo-reactivity in 3D printing of hydrogels under visible-light irradiation (460 nm).

Visible Light Photoinitiator for 3D-Printing of Tough Methacrylate Resins.

Lithography-based additive manufacturing was introduced in the 1980s, and is still the method of choice for printing accurate plastic parts with high surface quality. Recent progress in this field has made tough photopolymer resins and cheap LED light engines available. This study presents the influence of photoinitiator selection and post-processing on the thermomechanical properties of various tough photopolymers.

Polymers for 3D Printing and Customized Additive Manufacturing.

Additive manufacturing (AM) alias 3D printing translates computer-aided design (CAD) virtual 3D models into physical objects. By digital slicing of CAD, 3D scan, or tomography data, AM builds objects layer by layer without the need for molds or machining. AM enables decentralized fabrication of customized objects on demand by exploiting digital information storage and retrieval via the Internet.

Laser 3D printing with sub-microscale resolution of porous elastomeric scaffolds for supporting human bone stem cells.

A reproducible method is needed to fabricate 3D scaffold constructs that results in periodic and uniform structures with precise control at sub-micrometer and micrometer length scales. In this study, fabrication of scaffolds by two-photon polymerization (2PP) of a biodegradable urethane and acrylate-based photoelastomer is demonstrated. This material supports 2PP processing with sub-micrometer spatial resolution.

Laser photofabrication of cell-containing hydrogel constructs.

The two-photon polymerization (2PP) of photosensitive gelatin in the presence of living cells is reported. The 2PP technique is based on the localized cross-linking of photopolymers induced by femtosecond laser pulses. The availability of water-soluble photoinitiators (PI) suitable for 2PP is crucial for applying this method to cell-containing materials.

3D alkyne-azide cycloaddition: spatiotemporally controlled by combination of aryl azide photochemistry and two-photon grafting.

A novel fluoroaryl azide with an alkyne tail was synthesized and precisely immobilized within a PEG-based matrix via two-photon induced decomposition and nitrene insertion. Well defined 3D positioning of the terminal alkyne allows site-specific micropatterning. The subsequent 3D alkyne-azide cycloaddition was realized using dye-functionalized molecules containing "clickable" azide moieties.

Hierarchically porous materials from layer-by-layer photopolymerization of high internal phase emulsions.

A combination of high internal phase emulsion (HIPE) templating and additive manufacturing technology (AMT) is applied for creating hierarchical porosity within an acrylate and acrylate/thiol-based polymer network. The photopolymerizable formulation is optimized to produce emulsions with a volume fraction of droplet phase greater than 80 vol%. Kinetic stability of the emulsions is sufficient enough to withstand in-mold curing or computer-controlled layer-by-layer stereolithography without phase separation.

Photo-sensitive hydrogels for three-dimensional laser microfabrication in the presence of whole organisms.

Hydrogels are polymeric materials with water contents similar to that of soft tissues. Due to their biomimetic properties, they have been extensively used in various biomedical applications including cell encapsulation for tissue engineering. The utilization of photopolymers provides a possibility for the temporal and spatial controlling of hydrogel cross-links.

High-fidelity, inexpensive surgical middle ear simulator.

Hypothesis: A high-fidelity, inexpensive middle ear simulator could be created to enhance surgical training that would be rated as having high face validity by experts.

Background: With rapid prototyping using additive manufacturing technology (AMT), one can create high-resolution 3-dimensional replicas of the middle ear at low cost and high fidelity. Such a simulator could be of great benefit for surgical training, particularly in light of new resident training guidelines.

Elastomeric degradable biomaterials by photopolymerization-based CAD-CAM for vascular tissue engineering.

A predominant portion of mortalities in industrial countries can be attributed to diseases of the cardiovascular system. In the last decades great efforts have been undertaken to develop materials for artificial vascular constructs. However, bio-inert materials like ePTFE or PET fail as material for narrow blood vessel replacements (coronary bypasses).

In vitro determination of biomechanical properties of human articular cartilage in osteoarthritis using multi-parametric MRI.

The objective of this study was to evaluate the correlations between MR parameters and the biomechanical properties of naturally degenerated human articular cartilage. Human cartilage explants from the femoral condyles of patients who underwent total knee replacement were evaluated on a micro-imaging system at 3T. To quantify glycosaminoglycan (GAG) content, delayed gadolinium-enhanced MRI of the cartilage (dGEMRIC) was used.