Toward mechanical proprioception in autonomously reconfigurable kirigami-inspired mechanical systems.

Mechanical metamaterials have recently been exploited as an interesting platform for information storing, retrieval and processing, analogous to electronic devices. In this work, we describe the design and fabrication a two-dimensional (2D) multistable metamaterial consisting of building blocks that can be switched between two distinct stable phases, and which are capable of storing binary information analogous to digital bits. By changing the spatial distribution of the phases, we can achieve a variety of different configurations and tunable mechanical properties (both static and dynamic).

Programmable responsive metamaterials for mechanical computing and robotics.

Unconventional computing based on mechanical metamaterials has been of growing interest, including how such metamaterials might process information via autonomous interactions with their environment. Here we describe recent efforts to combine responsive materials with nonlinear mechanical metamaterials to achieve stimuli-responsive mechanical logic and computation. We also describe some key challenges and opportunities in the design and construction of these devices, including the lack of comprehensive computational tools, and the challenges associated with patterning multi-material mechanisms.

Improving structural damage tolerance and fracture energy via bamboo-inspired void patterns.

Bamboo has a functionally-graded microstructure that endows it with a combination of desirable properties, such as high failure strain, high toughness, and a low density. As a result, bamboo has been widely used in load-bearing structures. In this work, we study the use of bamboo-inspired void patterns to geometrically improve the failure properties of structures made from brittle polymers.

Phase transitions in 2D multistable mechanical metamaterials via collisions of soliton-like pulses.

In recent years, mechanical metamaterials have been developed that support the propagation of an intriguing variety of nonlinear waves, including transition waves and vector solitons (solitons with coupling between multiple degrees of freedom). Here we report observations of phase transitions in 2D multistable mechanical metamaterials that are initiated by collisions of soliton-like pulses in the metamaterial. Analogous to first-order phase transitions in crystalline solids, we observe that the multistable metamaterials support phase transitions if the new phase meets or exceeds a critical nucleus size.

Mechanical metamaterials and beyond.

Mechanical metamaterials enable the creation of structural materials with unprecedented mechanical properties. However, thus far, research on mechanical metamaterials has focused on passive mechanical metamaterials and the tunability of their mechanical properties. Deep integration of multifunctionality, sensing, electrical actuation, information processing, and advancing data-driven designs are grand challenges in the mechanical metamaterials community that could lead to truly intelligent mechanical metamaterials.

A modular strategy for distributed, embodied control of electronics-free soft robots.

Robots typically interact with their environments via feedback loops consisting of electronic sensors, microcontrollers, and actuators, which can be bulky and complex. Researchers have sought new strategies for achieving autonomous sensing and control in next-generation soft robots. We describe here an electronics-free approach for autonomous control of soft robots, whose compositional and structural features embody the sensing, control, and actuation feedback loop of their soft bodies.

Direct ink writing of tough, stretchable silicone composites.

In this work, we report 3D printable soft composites that are simultaneously stretchable and tough. The matrix of the composite consists of polydimethylsiloxane containing octuple hydrogen bonding sites, resulting in a material significantly tougher than conventional polydimethylsiloxane. Short glass fibers are also added to the material.

Tough, aorta-inspired soft composites.

Spatial variations in fiber alignment (and, therefore, in mechanical anisotropy) play a central role in the excellent toughness and fatigue characteristics of many biological materials. In this work, we examine the effect of fiber alignment in soft composites, including both "in-plane" and "out-of-plane" fiber arrangements. We take inspiration from the spatial variations of fiber alignment found in the aorta to three-dimensionally (3D) print soft, tough silicone composites with an excellent combination of stiffness, toughness, and fatigue threshold, regardless of the direction of loading.

Leaf-Like Origami with Bistability for Self-Adaptive Grasping Motions.

The leaf-like origami structure is inspired by geometric patterns found in nature, exhibiting unique transitions between open and closed shapes. With a bistable energy landscape, leaf-like origami is able to replicate the autonomous grasping of objects observed in biological systems such as the Venus flytrap. We show uniform grasping motions of the leaf-like origami, as well as various nonuniform grasping motions that arise from its multitransformable nature.

Finite deformation near a crack tip terminated at an interface between two neo-Hookean sheets.

A crack terminating at an arbitrary angle to the interface between two neo-Hookean sheets is investigated under plane stress conditions using finite deformation theory. The asymptotic crack-tip deformation and stress fields are analyzed as a function of the ratio of the moduli and the angle of the crack relative to the interface. Full-held numerical calculations and experimental studies validate the analytical results.

Wave manipulation using a bistable chain with reversible impurities.

We systematically study linear and nonlinear wave propagation in a chain composed of piecewise-linear bistable springs. Such bistable systems are ideal test beds for supporting nonlinear wave dynamical features including transition and (supersonic) solitary waves. We show that bistable chains can support the propagation of subsonic wave packets which in turn can be trapped by a low-energy phase to induce energy localization.

Mechanical computing.

Mechanical mechanisms have been used to process information for millennia, with famous examples ranging from the Antikythera mechanism of the Ancient Greeks to the analytical machines of Charles Babbage. More recently, electronic forms of computation and information processing have overtaken these mechanical forms, owing to better potential for miniaturization and integration. However, several unconventional computing approaches have recently been introduced, which blend ideas of information processing, materials science and robotics.

Temperature-Responsive Multistable Metamaterials.

The ability for materials to adapt their shape and mechanical properties to the local environment is useful in a variety of applications, from soft robots to deployable structures. In this work, we integrate liquid crystal elastomers (LCEs) with multistable structures to allow autonomous reconfiguration in response to local changes in temperature. LCEs are incorporated in a kirigami-inspired system in which squares are connected at their vertices by small hinges composed of LCE-silicone bilayers.

Scalable Manufacturing of Bending-Induced Surface Wrinkles.

The wide range of textures that can be generated via wrinkling can imbue surfaces with functionalities useful for a variety of applications including tunable optics, stretchable electronics, and coatings with controlled wettability and adhesion. Conventional methods of wrinkle fabrication rely on batch processes in piece-by-piece fashion, not amenable for scale-up to enable commercialization of surface wrinkle-related technologies. In this work, a scalable manufacturing method for surface wrinkles is demonstrated on a cylindrical support using bending-induced strains.

Cnoidal wave propagation in an elastic metamaterial.

Advances in fabrication techniques have led to a proliferation of studies on new mechanical metamaterials, particularly on elastic and linear phenomena (for example, their phonon spectrum and acoustic band gaps). More recently, there has been a growing interest in nonlinear wave phenomena in these systems, and particularly how geometric parameters affect the propagation of high-amplitude nonlinear waves. In this paper, we analytically, numerically, and experimentally demonstrate the propagation of cnoidal waves in an elastic architected material.

Focusing and Mode Separation of Elastic Vector Solitons in a 2D Soft Mechanical Metamaterial.

Soft mechanical metamaterials can support a rich set of dynamic responses, which, to date, have received relatively little attention. Here, we report experimental, numerical, and analytical results describing the behavior of an anisotropic two-dimensional flexible mechanical metamaterial when subjected to impact loading. We not only observe the propagation of elastic vector solitons with three components-two translational and one rotational-that are coupled together, but also very rich direction-dependent behaviors such as the formation of sound bullets and the separation of pulses into different solitary modes.

Bifurcation-based embodied logic and autonomous actuation.

Many plants autonomously change morphology and function in response to environmental stimuli or sequences of stimuli. In contrast with the electronically-integrated sensors, actuators, and microprocessors in traditional mechatronic systems, natural systems embody these sensing, actuation, and control functions within their compositional and structural features. Inspired by nature, we embody logic in autonomous systems to enable them to respond to multiple stimuli.

Stiffness-Independent Toughening of Beams through Coaxial Interfaces.

To be of engineering relevance, it is essential for stiff and strong materials to possess also high toughness. However, as these properties are typically mutually exclusive, they are rarely found in nature and synthetic replications are extremely limited. Here, an elegant albeit simple physical principle that enables ligaments in cellular networks to possess these mechanical properties simultaneously is presented.

Architected Lattices with High Stiffness and Toughness via Multicore-Shell 3D Printing.

The ability to create architected materials that possess both high stiffness and toughness remains an elusive goal, since these properties are often mutually exclusive. Natural materials, such as bone, overcome such limitations by combining different toughening mechanisms across multiple length scales. Here, a new method for creating architected lattices composed of core-shell struts that are both stiff and tough is reported.

Rotational 3D printing of damage-tolerant composites with programmable mechanics.

Natural composites exhibit exceptional mechanical performance that often arises from complex fiber arrangements within continuous matrices. Inspired by these natural systems, we developed a rotational 3D printing method that enables spatially controlled orientation of short fibers in polymer matrices solely by varying the nozzle rotation speed relative to the printing speed. Using this method, we fabricated carbon fiber-epoxy composites composed of volume elements (voxels) with programmably defined fiber arrangements, including adjacent regions with orthogonally and helically oriented fibers that lead to nonuniform strain and failure as well as those with purely helical fiber orientations akin to natural composites that exhibit enhanced damage tolerance.

Hybrid 3D Printing of Soft Electronics.

Hybrid 3D printing is a new method for producing soft electronics that combines direct ink writing of conductive and dielectric elastomeric materials with automated pick-and-place of surface mount electronic components within an integrated additive manufacturing platform. Using this approach, insulating matrix and conductive electrode inks are directly printed in specific layouts. Passive and active electrical components are then integrated to produce the desired electronic circuitry by using an empty nozzle (in vacuum-on mode) to pick up individual components, place them onto the substrate, and then deposit them (in vacuum-off mode) in the desired location.

Lightweight 3D cellular composites inspired by balsa.

Additive manufacturing technologies offer new ways to fabricate cellular materials with composite cell walls, mimicking the structure and mechanical properties of woods. However, materials limitations and a lack of design tools have confined the usefulness of 3D printed cellular materials. We develop new carbon fiber reinforced, epoxy inks for 3D printing which result in printed materials with longitudinal Young's modulus up to 57 GPa (exceeding the longitudinal modulus of wood cell wall material).

Stable propagation of mechanical signals in soft media using stored elastic energy.

Soft structures with rationally designed architectures capable of large, nonlinear deformation present opportunities for unprecedented, highly tunable devices and machines. However, the highly dissipative nature of soft materials intrinsically limits or prevents certain functions, such as the propagation of mechanical signals. Here we present an architected soft system composed of elastomeric bistable beam elements connected by elastomeric linear springs.

Multistable Architected Materials for Trapping Elastic Strain Energy.

3D printing and numerical analysis are combined to design a new class of architected materials that contain bistable beam elements and exhibit controlled trapping of elastic energy. The proposed energy-absorbing structures are reusable. Moreover, the mechanism of energy absorption stems solely from the structural geometry of the printed beam elements, and is therefore both material- and loading-rate independent.

Synthesis and characterization of carbon nanotube-polymer multilayer structures.

We develop lightweight, multilayer materials composed of alternating layers of poly dimethyl siloxane (PDMS) polymer and vertically aligned carbon nanotube (CNT) arrays, and characterize their mechanical response in compression. The CNT arrays used in the assembly are synthesized with graded mechanical properties along their thickness, and their use enables the creation of multilayer structures with low density (0.12-0.