Scalable 3D printing of aperiodic cellular structures by rotational stacking of integral image formation.

The limitation of projection microstereolithography in additive manufacturing methods is that they typically use a single-aperture imaging configuration, which restricts their ability to produce microstructures in large volumes owing to the trade-off between image resolution and image field area. Here, we propose an integral lithography based on integral image reconstruction coupled with a planar lens array. The individual microlenses maintain a high numerical aperture and are used to create digital light patterns that can expand the printable area by the number of microlenses (10 to 10), thereby allowing for the scalable stereolithographic fabrication of 3D features that surpass the resolution-to-area scaling limit.