Publications by authors named "John W Sutherland"

The electrification of the transport sector is crucial for reducing greenhouse gas emissions and the reliance on fossil fuels. Battery electric vehicles (BEVs) depend on critical materials (CMs) for their batteries and electronic components, yet their widespread adoption may face constraints due to the limited availability of CMs. This study assesses the implications of vehicle electrification and lightweighting (material substitution) on the U.

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Smart manufacturing systems are considered the next generation of manufacturing applications. One important goal of the smart manufacturing system is to rapidly detect and anticipate failures to reduce maintenance cost and minimize machine downtime. This often boils down to detecting anomalies within the sensor data acquired from the system which has different characteristics with respect to the operating point of the environment or machines, such as, the RPM of the motor.

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Disassembly lines are the most effective way to address large-scale value recovery from end-of-life (EOL) products. Disassembly line balancing (DLB) greatly affects the economics and throughput of EOL product processing. Complete disassembly is generally not suitable for disassembly enterprises; most often, the maximum profit is realized through partial disassembly.

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Neodymium-iron-boron (NdFeB) magnets offer the strongest magnetic field per unit volume, and thus, are widely used in clean energy applications such as electric vehicle motors. However, rare earth elements (REEs), which are the key materials for creating NdFeB magnets, have been subject to significant supply uncertainty in the past decade. NdFeB magnet-to-magnet recycling has recently emerged as a promising strategy to mitigate this supply risk.

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A case is made for growth of a new metadiscipline of sustainability science and engineering. This new field integrates industrial, social, and environmental processes in a global context. The skills required for this higher level discipline represent a metadisciplinary endeavor, combining information and insights across multiple disciplines and perspectives with the common goal of achieving a desired balance among economic, environmental, and societal objectives.

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The use of cutting fluids in machining operations is being carefully scrutinized by industry for several reasons, including its overall cost in the manufacturing process and its impact on worker health. Given the concerns associated with the use of cutting fluids, a number of experimental and analytical research efforts are being conducted to gain an understanding of the role of these fluids in various machining processes. The knowledge gained by this research will aid in the development and implementation of strategies to reduce or eliminate the negative effects of cutting fluids, while maintaining their beneficial role.

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