Effect of ultrasonic vibration on oxide layer properties in ultrasonic-assisted ELID internal cylinder grinding.

The oxide film on the surface of the grinding wheel plays a very important role in ultrasonic-assisted electrolytic in-process dressing (UA-ELID) grinding. In order to investigate the influence of ultrasonic vibration on the characteristics of oxide film on the surface of grinding wheel in compound grinding, the formation mechanism of oxide film on the surface of grinding wheel under ultrasonic action was analyzed theoretically from two aspects: the change of single grain trajectory caused by ultrasonic vibration and the effect of ultrasonic cavitation. The pre-dressing tests were conducted with different pre-dressing times to observe the oxide layer properties at different pre-dressing stages.

Experimental Study on the Roundness of Deep Holes in 7075 Aluminum Alloy Parts by Two-Dimensional Ultrasonic Elliptical Vibration Boring.

The 7075 aluminum alloy deep hole pipe finds extensive applications in the aerospace industry due to its remarkable attributes, such as high strength, exceptional wear resistance, and favorable mechanical properties. However, traditional boring processes for 7075 aluminum alloy deep hole pipes tend to generate elevated cutting forces, potentially leading to deformation issues in these deep holes. In response to these challenges, this study introduces a novel approach involving the use of a two-dimensional ultrasonic elliptical vibration tool.

Design and Experimental Study of Longitudinal-Torsional Composite Ultrasonic Internal Grinding Horn.

Longitudinal-torsional composite ultrasonic vibration has been widely used in grinding. This paper aims to solve the problem that the resonance frequency deviates greatly from the theoretical design frequency and the vibration mode is poor when the horn is matched with a larger tool head. This paper presents how the longitudinal-torsional composite ultrasonic conical transition horn was designed and optimized by the transfer matrix theory and finite element simulation.