Thermoplastic Microfluidics.

Thermoplastic polymers are besides glass the material of choice for the industrialization of microfluidic and organ-on-chip applications. In most cases, however, such devices are developed on the basis standard lithographic clean room technologies and subsequent casting into PDMS. This results in comparably fast progress in the development of functional designs but important aspects with respect to later industrialization are thereby largely neglected.

Back Injection Molding of Sub-Micron Scale Structures on Roll-to-Roll Extrusion Coated Films.

Roll-to-roll extrusion coated films were bonded onto polymer parts by back injection molding (BIM). The polypropylene (PP) coated polyethylene terephthalate (PET) films were pre-patterned with microstructured V-shaped grooves with 3.2 µm and 53 µm width, and other geometries.

Surface topology and functionality of freeform microlens arrays.

Nonsymmetric (also known as freeform) optical components have attracted a great deal of academic and industrial attention due to the substantial benefits they have demonstrated in imaging and nonimaging optical systems. Additionally, freeform microlens arrays (FMLAs) are very promising with regard to the growing demand for device miniaturization and cost reduction. As a flip side, FMLAs entail specific challenges in design, manufacturing, and characterization.