Low-density PDMS foams by controlled destabilization of thixotropic emulsions.

In the current study we demonstrate a method of preparation of low-density polydimethylsiloxane (PDMS) foams from emulsions by using water-based thixotropic fluids as porogens. Aqueous dispersions of synthetic hectorite clay and nanocellulose were used as thixotropic fluids, enabling the preparation of fine emulsions in bulk form with the droplet size down to few tens of microns by simple hand mixing. Contrary to conventional emulsion templating where stabilization of emulsion is required, a strategy was developed for obtaining foams by using controlled destabilization of an emulsion, induced during the curing of the PDMS matrix phase by adding a carefully selected surfactant in optimized concentration.