Self-Propelled Rotary Tools in Hard Turning: Analysis and Optimization via Finite Element Models.

This study investigates self-propelled rotary tool (SPRT) performance in hard turning using 3D finite element (FE) models. The FE models developed in this study are based on coupled temperature-displacement analysis using an explicit time-integration scheme. The developed FE models can predict chip morphology, cutting forces, tool and workpiece stresses and temperatures.

Tool Wear Prediction When Machining with Self-Propelled Rotary Tools.

The performance of a self-propelled rotary carbide tool when cutting hardened steel is evaluated in this study. Although various models for evaluating tool wear in traditional (fixed) tools have been introduced and deployed, there have been no efforts in the existing literature to predict the progression of tool wear while employing self-propelled rotary tools. The work-tool geometric relationship and the empirical function are used to build a flank wear model for self-propelled rotary cutting tools.

Preparation, characterization, and analysis of multi-walled carbon nanotube-based nanofluid: an aggregate based interpretation.

Nanofluids are gaining attention as an attractive solution for the sustainable machining of difficult-to-cut materials. Despite the enormous recent work in the literature, there are still contradictions concerning the effect of different preparation factors on the characteristics of nanofluids and the underlying mechanisms governing them. In the present study, the effect of varying the preparation factors, namely, multi-walled carbon nanotube (MWCNT) concentration, sonication time, and surfactant amount on various nanofluid characteristics and the interactions among these characteristics were studied.

Analysis and Optimization of Machining Hardened Steel AISI 4140 with Self-Propelled Rotary Tools.

It is necessary to improve the machinability of difficult-to-cut materials such as hardened steel, nickel-based alloys, and titanium alloys as these materials offer superior properties such as chemical stability, corrosion resistance, and high strength to weight ratio, making them indispensable for many applications. Machining with self-propelled rotary tools (SPRT) is considered one of the promising techniques used to provide proper tool life even under dry conditions. In this work, an attempt has been performed to analyze, model, and optimize the machining process of AISI 4140 hardened steel using self-propelled rotary tools.

Evaluation of Self-Propelled Rotary Tool in the Machining of Hardened Steel Using Finite Element Models.

This paper presents a model for assessing the performance of self-propelled rotary tool during the processing of hardened steel. A finite element (FE) model has been proposed in this analysis to study the hard turning of AISI 51200 hardened steel using a self-propelled rotary cutting tool. The model is developed by utilizing the explicit coupled temperature displacement analysis in the presence of realistic boundary conditions.