Gradient matters via filament diameter-adjustable 3D printing.

Gradient matters with hierarchical structures endow the natural world with excellent integrity and diversity. Currently, direct ink writing 3D printing is attracting tremendous interest, and has been used to explore the fabrication of 1D and 2D hierarchical structures by adjusting the diameter, spacing, and angle between filaments. However, it is difficult to generate complex 3D gradient matters owing to the inherent limitations of existing methods in terms of available gradient dimension, gradient resolution, and shape fidelity.

A Substructure Condensed Approach for Kinetostatic Modeling of Compliant Mechanisms with Complex Topology.

Compliant mechanisms with complex topology have previously been employed in various precision devices due to the superiorities of high precision and compact size. In this paper, a substructure condensed approach for kinetostatic analysis of complex compliant mechanisms is proposed to provide concise solutions. In detail, the explicit relationships between the theoretical stiffness matrix, element stiffness matrix, and element transfer matrix for the common flexible beam element are first derived based on the energy conservation law.

Fractal Design Boosts Extrusion-Based 3D Printing of Bone-Mimicking Radial-Gradient Scaffolds.

Although extrusion-based three-dimensional (EB-3D) printing technique has been widely used in the complex fabrication of bone tissue-engineered scaffolds, a natural bone-like radial-gradient scaffold by this processing method is of huge challenge and still unmet. Inspired by a typical fractal structure of Koch snowflake, for the first time, a fractal-like porous scaffold with a controllable hierarchical gradient in the radial direction is presented via fractal design and then implemented by EB-3D printing. This radial-gradient structure successfully mimics the radially gradual decrease in porosity of natural bone from cancellous bone to cortical bone.

A Non-Geodesic Trajectory Design Method and Its Post-Processing for Robotic Filament Winding of Composite Tee Pipes.

With the advantages of high specific strength and well corrosion resistance, polymer-matrix composite tee pipes are widely used in aerospace and civilian fields. The robotic filament winding technology is suitable for forming complex shape parts. This paper aims to provide a novel non-geodesic trajectory design method to get a continuous trajectory for tee pipe winding.

Mechanical Simulation of Thermoplastic Composite Fiber Variable-Angle Laminates.

By changing the placement angle of the placement path, the fiber direction can be controlled and adjusted to change the load distribution in the laminate, and the stress and natural frequency performances of the laminate can then be altered to finally obtain laminates with desired mechanical properties. In this paper, the finite element analysis model of variable-stiffness laminates is established based on the fiber placement reference path defined by the Bezier curve method. Based on the analysis of the mechanical properties of the thermoplastic fiber variable-angle laminates obtained by variable-angle trajectory planning, the changes in the stress and deformation of the thermoplastic fiber variable-angle laminate with the connection point parameter β under a compressive load are analyzed.

Defect Characteristics and Online Detection Techniques During Manufacturing of FRPs Using Automated Fiber Placement: A Review.

Automated fiber placement (AFP) is an advanced manufacturing method for composites, which is especially suitable for large-scale composite components. However, some manufacturing defects inevitably appear in the AFP process, which can affect the mechanical properties of composites. This work aims to investigate the recent works on manufacturing defects and their online detection techniques during the AFP process.

Biomaterials for bone tissue engineering scaffolds: a review.

Bone tissue engineering has been continuously developing since the concept of "tissue engineering" has been proposed. Biomaterials that are used as the basic material for the fabrication of scaffolds play a vital role in bone tissue engineering. This paper first introduces a strategy for literature search.

Multi-Scale Low-Entropy Method for Optimizing the Processing Parameters during Automated Fiber Placement.

Automated fiber placement (AFP) process includes a variety of energy forms and multi-scale effects. This contribution proposes a novel multi-scale low-entropy method aiming at optimizing processing parameters in an AFP process, where multi-scale effect, energy consumption, energy utilization efficiency and mechanical properties of micro-system could be taken into account synthetically. Taking a carbon fiber/epoxy prepreg as an example, mechanical properties of macro-meso-scale are obtained by Finite Element Method (FEM).