In this study, we propose to revisit the mechanical anisotropy inferred to printed ABS polymers using fused deposition modelling by combining digital image correlation (DIC), mechanical testing and finite element computation. Tensile specimens are printed using different design orientations and raster angles. Monitoring of deformed samples is performed, and strain fields are derived for each configuration.
View Article and Find Full Text PDFIn this study, we show the extent of interfacial behaviour in the mechanical performance of thermoplastic polyurethane elastomer (TPU)/acrylonitrile butadiene styrene (ABS) composite material manufactured using droplet-based additive manufacturing. Both the interface orientation and the interface strength are varied during the processing. Prior to tensile experiments, X-ray micro-tomography imaging is undertaken to obtain the microstructural arrangement of polymer droplets in the part.
View Article and Find Full Text PDFThe aim of this study is to investigate on the compression performance of cellular Polylactic Acid (PLA) manufacturing while using Fused Deposition Modelling. Computer Aided Design (CAD) models of cellular structures are designed using the sequential addition of spherical voids with porosity content varying from 10% to 60%. The three-dimensional (3D) microstructures of cellular PLA are characterised using X-ray micro-tomography to retrieve the correlation between the process-induced defects and the cellular geometrical properties.
View Article and Find Full Text PDFThe microstructure and mechanical performance of wood-based filament is investigated in the case of Fused Deposition Modelling (FDM) technique using experimental and numerical approaches. The printing process of wood-PLA/PHA is conducted by varying the printing temperature, typically from 210 °C to 250 °C. The filament temperature during the laying down is measured using infra-red camera to study the thermal cycling.
View Article and Find Full Text PDFPolyethylene terephthalate glycol (PETG) is a thermoplastic formed by polyethylene terephthalate (PET) and ethylene glycol and known for his high impact resistance and ductility. The printability of PETG for fused deposition modelling (FDM) is studied by monitoring the filament temperature using an infra-red camera. The microstructural arrangement of 3D printed PETG is analysed by means of X-ray micro-tomography and tensile performance is investigated in a wide range of printing temperatures from 210 °C to 255 °C.
View Article and Find Full Text PDFTo reveal the potential and limits of multi-material three-dimensional (3D) printed parts in droplet-based additive manufacturing, a study combining tensile experiments and 3D imaging technique is proposed. A polymeric composite structure made of acrylonitrile butadiene styrene and thermoplastic polyurethane is manufactured using a two extrusion head printer. The quality of the interface between the two thermoplastics is quantified by adjusting the number of intertwining droplets at the interface.
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