Resonance behavior of a compliant piezo-driven inkjet channel with an entrained microbubble.

Microbubbles entrained in a piezo-driven drop-on-demand printhead disturb the acoustics of the microfluidic ink channel and, thereby, the jetting behavior. Here, the resonance behavior of an ink channel as a function of the microbubble size and number of bubbles is studied through theoretical modeling and experiments. The system is modeled as a set of two coupled harmonic oscillators: one corresponds to the compliant ink channel and the other corresponds to the microbubble.

Regimes of bubble volume oscillations in a pipe.

The effect of an acoustically driven bubble on the acoustics of a liquid-filled pipe is theoretically analyzed and the dimensionless groups of the problem are identified. The different regimes of bubble volume oscillations are predicted theoretically with these dimensionless groups. Three main regimes can be identified: (1) For small bubbles and weak driving, the effect of the bubble oscillations on the acoustic field can be neglected.

Acoustic measurement of bubble size in an inkjet printhead.

The volume of a bubble in a piezoinkjet printhead is measured acoustically. The method is based on a numerical model of the investigated system. The piezo not only drives the system but it is also used as a sensor by measuring the current it generates.

Effect of an entrained air bubble on the acoustics of an ink channel.

Piezo-driven inkjet systems are very sensitive to air entrapment. The entrapped air bubbles grow by rectified diffusion in the ink channel and finally result in nozzle failure. Experimental results on the dynamics of fully grown air bubbles are presented.