Rare earth oxides have been proven for their ability to refine grains and have high melting points. In this paper, different contents of rare earth oxide LaO were added into the Ni60/WC-Ni composite coating, in order to study its effect on the coating properties. SEM observation confirmed that the grain was refined significantly after the addition of LaO Energy Dispersive Spectroscopy (EDS) was applied to investigate the composition and X-Ray Diffraction (XRD) was used to measure the residual stress in the coating samples.
View Article and Find Full Text PDFMaterials (Basel)
September 2023
The optimal process parameters of ultrasonic-assisted processing were studied to further improve the molding quality and mechanical properties of Ni60/WC-TiO+LaO composite coating. A single-factor experiment was used to explore the influences of ultrasonic vibration frequencies on Ni60/WC-TiO+LaO composite coating. The microstructure, elemental composition, phase composition, hardness, and wear resistance of the coating were studied using scanning electron microscopy (SEM), an X-ray diffractometer (XRD), an energy spectrometer, a microhardness meter, a friction and wear tester, and other equipment.
View Article and Find Full Text PDFThis paper aims to explore the influence mechanism of powder particle sizes on the microstructure and properties of coatings and identify the effect of powder particle size difference on the coating graphite phase. NbC-reinforced Ni-based coatings were in-situ synthesized by laser cladding to investigate the impact of powder particle sizes on the morphology, structure, and properties of coatings. The results indicate that increasing powder particle size enlarges the coating area and decreases the coating width and dilution ratio.
View Article and Find Full Text PDFThis paper aims to explore the mechanism of an ultrasonic applied field on the microstructures and properties of coatings, and clarify the evolution of the molten pool under different ultrasonic frequencies. The Taguchi experimental design method was adopted in this paper. NbC-reinforced Ni-based coatings were in situ synthesized by laser cladding to investigate the effects of ultrasonic vibration process parameters on the microstructure, pore area, microhardness, and wear resistance of the cladding layer.
View Article and Find Full Text PDFLaser-induced breakdown spectroscopy was used to determine the relationship between the spectral line intensity and surface hardness of 3D printed 18Ni300 maraging steel. Research found that there is a linear relationship between the spectral intensity ratio of ion line to atomic line and the surface hardness of the samples. This linear relationship is closely related to the selected elements and spectral lines.
View Article and Find Full Text PDFThe influence of processing parameters on the micro-hardness and wear resistance of a Ni-based alloy and titanium carbide (TiC) composite cladding layer was studied. Mathematical models were developed to predict the micro-hardness and wear resistance of the cladding layer by controlling the laser cladding processing parameters. Key processing parameters were the laser power, scanning speed, gas flow, and TiC powder ratio.
View Article and Find Full Text PDFDie-cutting tools have been widely applied in industrial production. However, different forms of failure on a blade, such as wear and fracture, can greatly reduce its service life. In this research, the die-cutting tool was selected as the object, a mixture of high speed steel powder and 304 stainless steel powder was coated as a gradient cladding layer onto the surface of AISI/SAE 1045 steel by laser cladding.
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