One-Shot 3D Printed Soft Device Actuated Using Metal-Filled Channels and Sensed with Embedded Strain Gauge.

In this article, the multimaterial extrusion (M-MEX) technology is used to fabricate, in a single step, a three-dimensional printed soft electromagnetic (EM) actuator, based on internal channels, filled with soft liquid metal (Galinstan) and equipped with an embedded strain gauge, for the first time. At the state of the art, M-MEX techniques result underexploited for the manufacture of soft EM actuators: only traditional manufacturing approaches are used, resulting in many assembly steps. The main features of this work are as follows: (1) one shot fabrication, (2) smart structure equipped with sensor unit, and (3) scalability.

Additive Manufacturing for Bioinspired Structures: Experimental Study to Improve the Multimaterial Adhesion Between Soft and Stiff Materials.

The fabrication of bioinspired structures has recently gained an increasing popularity: mimicking the way in which nature develops structures is a vital prerequisite in soft robotics to achieve multiple benefits. Stiff structures connected by soft joints (recalling, for instance, human bones connected by cartilage) are highly appealing: several prototypes have been manufactured and tested, demonstrating their full potential. In the present research, the material extrusion (MEX) additive manufacturing technology has been used to manufacture stiff-soft bioinspired structures activated by shape memory alloy (SMA) actuators.

Thermal Characterization of New 3D-Printed Bendable, Coplanar Capacitive Sensors.

In this paper a new low-cost stretchable coplanar capacitive sensor for liquid level sensing is presented. It has been 3D-printed by employing commercial thermoplastic polyurethane (TPU) and conductive materials and using a fused filament fabrication (FFF) process for monolithic fabrication. The sensor presents high linearity and good repeatability when measuring sunflower oil level.

Analytical and Numerical Models of Thermoplastics: A Review Aimed to Pellet Extrusion-Based Additive Manufacturing.

Recent developments in additive manufacturing have moved towards a new trend in material extrusion processes (ISO/ASTM 52910:2018), dealing with the direct extrusion of thermoplastic and composite material from pellets. This growing interest is driven by the reduction of costs, environmental impact, energy consumption, and the possibility to increase the range of printable materials. Pellet additive manufacturing (PAM) can cover the same applications as fused filament fabrication (FFF), and in addition, can lead to scale towards larger workspaces that cannot be covered by FFF, due to the limited diameters of standard filaments.

Fused Filament Fabrication (FFF) for Manufacturing of Microfluidic Micromixers: An Experimental Study on the Effect of Process Variables in Printed Microfluidic Micromixers.

The need for accessible and inexpensive microfluidic devices requires new manufacturing methods and materials as a replacement for traditional soft lithography and polydimethylsiloxane (PDMS). Recently, with the advent of modern additive manufacturing (AM) techniques, 3D printing has attracted attention for its use in the fabrication of microfluidic devices and due to its automated, assembly-free 3D fabrication, rapidly decreasing cost, and fast-improving resolution and throughput. Here, fused filament fabrication (FFF) 3D printing was used to create microfluidic micromixers and enhance the mixing process, which has been identified as a challenge in microfluidic devices.

Bioengineering Bone Tissue with 3D Printed Scaffolds in the Presence of Oligostilbenes.

Diseases determining bone tissue loss have a high impact on people of any age. Bone healing can be improved using a therapeutic approach based on tissue engineering. Scientific research is demonstrating that among bone regeneration techniques, interesting results, in filling of bone lesions and dehiscence have been obtained using adult mesenchymal stem cells (MSCs) integrated with biocompatible scaffolds.

Additive Manufacturing for Soft Robotics: Design and Fabrication of Airtight, Monolithic Bending PneuNets with Embedded Air Connectors.

Air tightness is a challenging task for 3D-printed components, especially for fused filament fabrication (FFF), due to inherent issues, related to the layer-by-layer fabrication method. On the other hand, the capability of 3D print airtight cavities with complex shapes is very attractive for several emerging research fields, such as soft robotics. The present paper proposes a repeatable methodology to 3D print airtight soft actuators with embedded air connectors.

Mechanobiological Approach to Design and Optimize Bone Tissue Scaffolds 3D Printed with Fused Deposition Modeling: A Feasibility Study.

In spite of the rather large use of the fused deposition modeling (FDM) technique for the fabrication of scaffolds, no studies are reported in the literature that optimize the geometry of such scaffold types based on mechanobiological criteria. We implemented a mechanobiology-based optimization algorithm to determine the optimal distance between the strands in cylindrical scaffolds subjected to compression. The optimized scaffolds were then 3D printed with the FDM technique and successively measured.

On the Impact of the Fabrication Method on the Performance of 3D Printed Mixers.

A wide variety of 3D printing technologies have been used for the fabrication of lab-on-a-chip (LOC) devices in recent years. Despite the large number of studies having examined the use of 3D printing technologies in microfluidic devices, the effect of the fabrication method on their performance has received little attention. In this paper, a comparison is shown between unibody-LOC micro-mixers, a particular type of monolithic design for 3D printed LOCs, fabricated in polyjet, stereolithography (SLA) and fused deposition modelling (FDM or FFF) platforms, paying particular attention to the inherent limitations of each fabrication platform and how these affect the performance of the manufactured devices.

Investigating the Potential of Commercial-Grade Carbon Black-Filled TPU for the 3D Printing of Compressive Sensors.

The present research aims to exploit commercially available materials and machines to fabricate multilayer, topologically designed transducers, which can be embedded into mechanical devices, such as soft or rigid grippers. Preliminary tests on the possibility of fabricating 3D-printed transducers using a commercial conductive elastomeric filament, carbon black-filled thermoplastic polyurethane, are presented. The commercial carbon-filled thermoplastic polyurethane (TPU), analyzed in the present paper, has proven to be a candidate material for the production of 3D printed displacement sensors.

Extrusion-Based 3D Printing of Microfluidic Devices for Chemical and Biomedical Applications: A Topical Review.

One of the most widespread additive manufacturing (AM) technologies is fused deposition modelling (FDM), also known as fused filament fabrication (FFF) or extrusion-based AM. The main reasons for its success are low costs, very simple machine structure, and a wide variety of available materials. However, one of the main limitations of the process is its accuracy and finishing.

Analysis of Shape Geometry and Roughness of Ti6Al4V Parts Fabricated by Nanosecond Laser Ablation.

Laser milling is a micro-machining process that uses a laser beam as a tool to remove material through the layer-by-layer ablation mechanism. Generally in laser ablation, the quality of parts is reduced by melt accretions and thermal damage; therefore, this problem is reduced with shorter pulse duration, although ablation efficiency decreases as well. Thus, laser ablation in the nanosecond range still offers a good compromise between process quality and efficiency.

Application of off-the-shelf stereo-cameras for the 3D assessment of morphometric variations caused by rhinoplasty.

The present paper shows how a non-invasive and low-cost photogrammetric stereo device allows the assessment of morphometric variations of the nose following rhinoplasty. Six female patients, aged between 24 and 37 years, underwent 3D stereo-photogrammetric scanning. Three-dimensional computerised models were generated, extracting also information related to the coordinates of facial landmarks, distances between landmarks, angles, in pre- and postoperative situation.

Three-Dimensional Anthropometric Database of Attractive Caucasian Women: Standards and Comparisons.

The aim of this paper is to develop a database to determine a new biomorphometric standard of attractiveness. Sampling was carried out using noninvasive three-dimensional relief methods to measure the soft tissues of the face. These anthropometric measurements were analyzed to verify the existence of any canons with respect to shape, size, and measurement proportions which proved to be significant with regard to the aesthetics of the face.

Is principal component analysis an effective tool to predict face attractiveness? A contribution based on real 3D faces of highly selected attractive women, scanned with stereophotogrammetry.

In the literature, several papers report studies on mathematical models used to describe facial features and to predict female facial beauty based on 3D human face data. Many authors have proposed the principal component analysis (PCA) method that permits modeling of the entire human face using a limited number of parameters. In some cases, these models have been correlated with beauty classifications, obtaining good attractiveness predictability using wrapped 2D or 3D models.

Three-dimensional methodology for photogrammetric acquisition of the soft tissues of the face: a new clinical-instrumental protocol.

Background: The objective of this study is to define an acquisition protocol that is clear, precise, repeatable, simple, fast and that is useful for analysis of the anthropometric characteristics of the soft tissue of the face.

Methods: The analysis was carried out according to a new clinical-instrumental protocol that comprises four distinct phases: (1) setup of portable equipment in the space in which field analysis will be performed, (2) preparation of the subject and spatial positioning, (3) scanning of the subject with different facial expressions, and (4) treatment and processing of data. The protocol was tested on a sample comprising 66 female subjects (64 Caucasian, 1 Ethiopian, and 1 Brazilian) who were the finalists of an Italian national beauty contest in 2010.

Noninvasive computerized scanning method for the correlation between the facial soft and hard tissues for an integrated three-dimensional anthropometry and cephalometry.

Objectives: The article describes a new methodology to scan and integrate facial soft tissue surface with dental hard tissue models in a three-dimensional (3D) virtual environment, for a novel diagnostic approach.The facial and the dental scans can be acquired using any optical scanning systems: the models are then aligned and integrated to obtain a full virtual navigable representation of the head of the patient.

Methods: In this article, we report in detail and further implemented a method for integrating 3D digital cast models into a 3D facial image, to visualize the anatomic position of the dentition.

Accurate facial morphologic measurements using a 3-camera photogrammetric method.

Objectives: A new, low-cost photogrammetric method has been developed for facial morphometry applications. To evaluate the system, tests for the measurement and comparison of three-dimensional virtual faces were carried out in different subjects.

Materials And Methods: Twenty adult white Italian subjects, 10 men and 10 women, of ages ranging from 23 to 37 years, were included in this study.

Automated landmark extraction for orthodontic measurement of faces using the 3-camera photogrammetry methodology.

Objectives: To set up a three-dimensional photogrammetric scanning system for precise landmark measurements, without any physical contact, using a low-cost and noninvasive digital photogrammetric solution, for supporting several necessity in clinical orthodontics and/or surgery diagnosis.

Materials And Methods: Thirty coded targets were directly applied onto the subject's face on the soft tissue landmarks, and then, 3 simultaneous photos were acquired using photogrammetry, at room light conditions. For comparison, a dummy head was digitized both with a photogrammetric technique and with the laser scanner Minolta Vivid 910i (Konica Minolta, Tokyo, Japan).