Unit Load of Abrasive Grains in the Machining Zone During Microfinishing with Abrasive Films.

This work investigates the contact between abrasive particles and workpieces in microfinishing processes with special consideration given to the determination of unit force, unit pressure, and grain, the forces exerted by individual abrasive grains. A detailed methodology was established for measuring the contact area, penetration depth, and circumferences of grain imprints at depths corresponding to multiples of the total height of the abrasive film, represented by the parameter . The following depths were analyzed: 0.

Evaluation of the Surface Topography of Microfinishing Abrasive Films in Relation to Their Machining Capability of Nimonic 80A Superalloy.

This study investigates the surface topography of microfinishing abrasive films and their machining capability on the Nimonic 80A superalloy, a high-performance nickel-based alloy commonly used in aerospace and gas turbine engine applications. Surface analysis was conducted on three abrasive films with nominal grain sizes of 30, 15, and 9 μm, exploring wear patterns, contact frequency, and distribution. To assess the distribution of grain apexes, Voronoi cells were employed.

Selected Aspects of Precision Grinding Processes Optimization.

The paper describes selected aspects of the optimization of grinding processes, taking into account the characteristic probabilistic features of this process. Characteristic features of the grinding process that influence the significant dispersion of the quantities used in the optimization process to define goals and limitations are indicated. Attention was paid to the reasons for uncertainty in the use of research results, imperfections in information extraction procedures and the limited amount of data in the use of simulation and regression models in optimization procedures.

Metrological Aspects of Assessing Surface Topography and Machining Accuracy in Diagnostics of Grinding Processes.

The paper presents probabilistic aspects of diagnostics of grinding processes with consideration of metrological aspects of evaluation of topography of machined surfaces and selected problems of assessment of machining accuracy. The processes of creating the geometric structure of the ground surface are described. It was pointed out that the distribution of features important for process diagnostics depends on the mechanism of cumulative effects of random disturbances.

Technological Aspects of Variation in Process Characteristics and Tool Condition in Grinding Process Diagnostics.

The article presents the technological aspects of the diagnostics of grinding processes. The main features of the grinding process and their importance in diagnostic issues are discussed. Selected issues of research and assessment of the condition of the active surface of grinding wheels are presented.

Influence of the Geometrical Features of the Cutting Edges of Abrasive Grains on the Removal Efficiency of the Ti6Al4V Titanium Alloy.

The shape of the cutting blades of the abrasive grains has an influence on the material separation process in the machining zone. The paper analyzes the influence of the geometrical parameters of the abrasive grains (rake angle , apex angle , opening angle ), as well as width and length of the cutting zone on the material removal efficiency. The material removal efficiency was determined taking into account the volume of the removed material and the volume of lateral piles-up .

Probabilistic Aspects of Modeling and Analysis of Grinding Wheel Wear.

In this article, the methodology of using probabilistic models of the grinding tool wear process is presented. Probabilistic modeling with empirical data allowed determining the values of other important process features. Among them, the distribution of active grains lifetime or distribution of cumulative attritious wear of the grinding grain apex could be distinguished.

Modeling and Analysis of Micro-Grinding Processes with the Use of Grinding Wheels with a Conical and Hyperboloid Active Surface.

In this article, a method of grinding small ceramic elements using hyperboloid and conical grinding wheels was presented. The method allowed for machining with a lower material removal speed and extending the grinding zone without reducing the efficiency of the process. In order to assess the process output parameters, numerical simulations were carried out for single-pass machining.

A Method and Device for Automated Grinding of Small Ceramic Elements.

The paper describes an automated method for grinding small ceramic elements using a hyperboloid wheel. The problem of automating the process of machining elements made of nonmagnetic materials with a small area and low height has been solved. Automation of the grinding process was possible thanks to automatic clamping of workpieces in the machining zone and sequential processing by a specified number of grinding wheels.