Design and optimization of a castability test for copper alloys applied to plaster moulds.

The paper deals with the design and execution of the test of the castability into preheated plaster moulds. Castability is an important parameter for the evaluation of foundry alloys. When the metal does not run, it usually causes an irreparable defect in the casting.

Dilatation of New Progressive Hybrid Sand and Its Effect on Surface Structure, Roughness, and Veining Creation within Grey Cast Iron.

The constant effort of all metal alloy manufacturing technologies and processes is to improve the resulting quality of the processed part. Not only the metallographic structure of the material is monitored, but also the final quality of the cast surface. In foundry technologies, in addition to the quality of the liquid metal, external influences, such as the behaviour of the mould or core material, significantly affect the cast surface quality.

Evaluation of additive manufacturing of sand cores in terms of the resulting surface roughness.

Obtaining a good surface finish on casting is challenging and depends on the dimension of the sand particles and the processing method of the mold. Evolving modern trends in mould and core production as a binder jetting technology is an option and it is more than desirable to evaluate and remove any possible negative effects. The aim of this study is to compare the influence of furan no-bake technology and 3D printing method on the surface quality of cores and cavities formed in aluminium alloy castings.

Effect of the Composition of Hybrid Sands on the Change in Thermal Expansion.

In the foundry industry, silica sands are the most commonly used type of sands for the production of sand foundry moulds using various types of binders. Their greatest disadvantage is their significant volume changes at elevated temperatures, which are associated with the formation of many foundry defects from stress, such as veining, and thus have a direct influence on the final quality of the casting. In the case of non-silica sands and synthetic sands, the volume stability is more pronounced, but this is accompanied by a higher purchase price.

Preparation of Cast Metallic Foams with Irregular and Regular Inner Structure.

The aim of this paper is to summarize the possibilities of foundry methods for the production of metallic foams. At present, there are a number of production technologies for this interesting material, to which increasing attention has been paid in recent years. What is unique about metallic foams is the combination of their physical and mechanical properties.