An Initial Study of Ultra High Performance Concrete as Reusable Mold Material for Aluminum Casting.

The initial investigation evaluates the feasibility of ultra high performance concrete (UHPC) as a material for reusable molds in aluminum casting. Two specific UHPC formulations were investigated: one based on ordinary Portland cement (OPC) and another utilizing alkali-activated materials (AAM). The study focused on investigating the surface through roughness measurements and the thermal durability through repeated casting cycles.

Thermo-Mechanical Optimization of Die Casting Molds Using Topology Optimization and Numerical Simulations.

Conventional cooling channels used in die casting molds exhibit significant drawbacks, resulting in extended cooling times for cast parts. Issues such as the formation of dirt, limescale, and corrosion substantially diminish the thermal efficiency of these channels, leading to challenges in achieving uniform cooling and potential quality issues. In response to these challenges, this study proposes Topology Optimization as a novel approach.

Linear Elastic FE-Analysis of Porous, Laser Welded, Heat Treatable, Aluminium High Pressure Die Castings Based on X-Ray Computed Tomography Data.

The welding of aluminium high pressure die castings is a well known and broadly investigated challenge in various fields of industry and research. Prior research in this specific field mainly focused on the optimisation of the welding and the casting process and on the cause of the frequently occurring porosity and incomplete fusion phenomena, whereas the impacts of these defects have hardly been addressed. Therefore, the underlying study presents the investigation of weldments in EN AC-AlSi10MnMg high pressure aluminium die castings by linear elastic finite element analysis based on X-ray computed tomography as a novel approach.