Air-Coupled Ultrasound Sealing Integrity Inspection Using Leaky Lamb Waves in a Simplified Model of a Lithium-Ion Pouch Battery: Feasibility Study.

Inspecting the sealing integrity of lead tabs is an important means of ensuring the reliability and safety of pouch-type lithium-ion (Li-ion) batteries with a thin multi-layered aluminum (Al) laminated film. This paper presents a new air-coupled ultrasonic non-destructive testing (NDT) inspection method based on leaky Lamb wave transmission; and reception for evaluating the sealing integrity between the lead tab and the Al pouch film. The proposed method uses the critical incidence angle between the air and the layer with the fastest Lamb wave velocity to maximize the signal-to-noise ratio in the through-transmission mode.