Rapid fabrication of nanostructured surfaces using nanocoining.

A new process for creating high quality ordered arrays of nanofeatures called nanocoining is presented. A diamond die with a structured area of nanofeatures (1600 features in a 20 μm × 20 μm area) is used to physically transfer features to a mold surface. The die is attached to an actuator capable of producing an elliptical tool-path, the dimensions of which are process dependent and enable the die to match velocity with the moving mold during contact to avoid dragging the nanostructured area along the mold surface (smear).