Rapid fabrication of on-demand high-resolution optical masks with a CD-DVD pickup unit.

A low-cost, direct fabrication technique with a micrometer range resolution has been implemented for rapid prototyping of optical masks for photolithography and structured light and diffraction optics applications. Using a setup based on the optical unit of a compact disc-digital versatile disc burner, a low-energy infrared laser beam was focused on a thin polymeric layer with embedded absorbing carbon nanopowder coated on a transparent glass substrate. This allowed for the generation of a custom-made transparent pattern in a computer numerical control fashion.

Utilization of a digital-versatile-disc pickup head for benchtop laser microfabrication.

Laser microfabrication is now offering interesting solutions to rapidly produce high-resolution photomasks or microstructures. However, most works require expensive commercial lasers and computer numerical control platforms, limiting its use by a large public. In this paper, we report the construction of a simple, custom-made, easily reproducible, automated laser system, based on a DVD optical pickup head.