Publications by authors named "Dimitris Karalekas"

One of the main advantages of Additive Manufacturing (AM) is the ability to produce topologically optimized parts with high geometric complexity. In this context, a plethora of architected materials was investigated and utilized in order to optimize the 3D design of existing parts, reducing their mass, topology-controlling their mechanical response, and adding remarkable physical properties, such as high porosity and high surface area to volume ratio. Thus, the current re-view has been focused on providing the definition of architected materials and explaining their main physical properties.

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In Fused Deposition Modeling (FDM), which is a common thermoplastic Additive Manufacturing (AM) method, the polymer model material that is in the form of a flexible filament is heated above its glass transition temperature (T) to a semi-molten state in the head's liquefier. The heated material is extruded in a rastering configuration onto the building platform where it rapidly cools and solidifies with the adjoining material. The heating and rapid cooling cycles of the work materials exhibited during the FDM process provoke non-uniform thermal gradients and cause stress build-up that consequently result in part distortions, dimensional inaccuracy and even possible part fabrication failure.

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In this paper, a combined experimental-numerical based work was undertaken to investigate the Bragg wavelength shift response of an embedded FBG sensor when subjected to different conditions of multi-axial loading (deformation). The following cases are examined: (a) when an isotropic host material with no constrains on planes normal to the embedded sensor's axis is biaxially loaded, (b) when the same isotropic host material is subjected to hydrostatic pressure and (c) when the hydrostatically loaded host material is an anisotropic one, as in the case of a composite material, where the optical fiber is embedded along the reinforcing fibers. The comparison of the experimental results and the finite element simulations shows that, when the axial strain on the FBG sensor is the dominant component, the standard wavelength-shift strain relation can be used even if large lateral strains apply on the sensor.

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In this work, the mechanical behaviour of a photocured Ormocomp(®) hybrid material is investigated. Its biocompatible nature has attracted a growing interest for microfabrication applications in biomedicine and tissue engineering. Measurements of in situ solidification strain development and achieved degree of curing, as obtained using a fibre optic sensor, are presented.

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