Advancements in the Additive Manufacturing of Magnesium and Aluminum Alloys through Laser-Based Approach.

Complex structures can now be manufactured easily utilizing AM technologies to meet the pre-requisite objectives such as reduced part numbers, greater functionality, and lightweight, among others. Polymers, metals, and ceramics are the few materials that can be used in AM technology, but metallic materials (Magnesium and Aluminum) are attracting more attention from the research and industrial point of view. Understanding the role processing parameters of laser-based additive manufacturing is critical to maximize the usage of material in forming the product geometry.

Energy Conversion Strategies for Wind Energy System: Electrical, Mechanical and Material Aspects.

Currently, about 22% of global electricity is being supplemented by different renewable sources. Wind energy is one of the most abundant forms of renewable energy available in the atmospheric environment due to different air-currents spread over the troposphere and stratosphere. The demand of modern wind energy conversion system (WECS) has increased to achieve a suitable alternate renewable energy source.

Machinability Analysis and Optimization in Wire EDM of Medical Grade NiTiNOL Memory Alloy.

NiTiNOL (Nickel-Titanium) shape memory alloys (SMAs) are ideal replacements for titanium alloys used in bio-medical applications because of their superior properties like shape memory and super elasticity. The machining of NiTiNOL alloy is challenging, as it is a difficult to cut material. Hence, in the current research the experimental studies on machinability aspects of medical grade NiTiNOL SMA during wire electric discharge machining (WEDM) using zinc coated brass wire as electrode material have been carried out.

Repairing Hybrid Mg-Al-Mg Components Using Sustainable Cooling Systems.

This paper focused on the maintenance or repair of holes made using hybrid Mg-Al-Mg components by drilling, using two sustainable cooling techniques (dry machining and cold compressed air) and taking surface roughness on the inside of the holes as the response variable. The novelty of the work is in proving that the repair operations of the multi-material components (magnesium-aluminum-magnesium) and the parts made of aluminum and magnesium (separately) but assembled to form a higher component can be done simultaneously, thus reducing the time and cost of the assembly and disassembly of this type of component. The study is based on a design of experiments (DOE) defined as a product of a full factorial 2 and a block of two factors (3 × 2).

Analysis of Secondary Adhesion Wear Mechanism on Hard Machining of Titanium Aerospace Alloy.

Titanium alloys are widely used in important manufacturing sectors such as the aerospace industry, internal components of motor or biomechanical components, for the development of functional prostheses. The relationship between mechanical properties and weight and its excellent biocompatibility have positioned this material among the most demanded for specific applications. However, it is necessary to consider the low machinability as a disadvantage in the titanium alloys features.

Modeling and Optimization of Fractal Dimension in Wire Electrical Discharge Machining of EN 31 Steel Using the ANN-GA Approach.

To achieve enhanced surface characteristics in wire electrical discharge machining (WEDM), the present work reports the use of an artificial neural network (ANN) combined with a genetic algorithm (GA) for the correlation and optimization of WEDM process parameters. The parameters considered are the discharge current, voltage, pulse-on time, and pulse-off time, while the response is fractal dimension. The usefulness of fractal dimension to characterize a machined surface lies in the fact that it is independent of the resolution of the instrument or length scales.