Publications by authors named "Daolun Chen"

In advanced engineering applications, there has been an increasing demand for the service performance of materials under high-strain-rate conditions where a key phenomenon of adiabatic shear instability is inevitably involved. The presence of adiabatic shear instability is typically associated with large shear strains, high strain rates, and elevated temperatures. Significant plastic deformation that concentrates within a adiabatic shear band (ASB) often results in catastrophic failure, and it is necessary to avoid the occurrence of such a phenomenon in most areas.

View Article and Find Full Text PDF

The occurrence of adiabatic shear bands, as an instability phenomenon, is viewed as a precursor to failure caused by instability at high strain rates. Metastable β titanium alloys are extensively utilized due to their excellent mechanical properties, which are often subjected to high strain rate loads in service conditions. Understanding and studying their adiabatic shear instability behavior is thus crucial for preventing catastrophic failure and enhancing material performance.

View Article and Find Full Text PDF

The crystal structures, stability, mechanical properties and electronic structures of Nb-free and Nb-doped Ti-Al intermetallic compounds were investigated via first-principles calculations. Seven components and eleven crystal configurations were considered based on the phase diagram. The calculated results demonstrate that hP8-TiAl, tP4-TiAl, tP32-TiAl, tI24-TiAl, tI16-TiAl, tI24-TiAl, and tI32-TiAl are the most stable phases.

View Article and Find Full Text PDF

3D printing (or more formally called additive manufacturing) has the potential to revolutionize the way objects are manufactured, ranging from critical applications such as aerospace components to medical devices, making the materials stronger, lighter and more durable than those manufactured via conventional methods. While the mechanical properties of Ti-6Al-4V parts manufactured with two major 3D printing techniques: selective laser melting (SLM) and electron beam melting (EBM), have been reported, it is unknown if the corrosion resistance of the 3D-printed parts is comparable to that of the alloy made with isothermal forging (ISF). The aim of this study was to identify the corrosion resistance and mechanisms of Ti-6Al-4V alloy manufactured by SLM, EBM and ISF via electrochemical corrosion tests in 3.

View Article and Find Full Text PDF

The stretch formability behavior of an AZ61 magnesium alloy plate produced by multi-pass friction stir processing (M-FSP) was investigated, with the applied load vs. displacement curves recorded during Erichsen cupping tests at different punching speeds at room temperature. The stretch formability of M-FSP AZ61 magnesium alloy was significantly enhanced, compared with that of its cast counterpart.

View Article and Find Full Text PDF

The purpose of this investigation was to study the low-cycle fatigue (LCF) behavior of a newly developed high-pressure die-cast (HPDC) Al-5.5Mg-2.5Si-0.

View Article and Find Full Text PDF

In this study ZK60/WE43 bimetal composite rods were manufactured by a special method of hot diffusion and co-extrusion. Interface microstructure, deformation mechanism, and yield asymmetry between tension and compression for the composite rods were systematically investigated. It was observed that the salient deformation mechanism of the ZK60 constituent was {10-12}<-1011> extension twinning in compression and prismatic slip in tension, and different deformation modes resulted in yield asymmetry between tension and compression.

View Article and Find Full Text PDF

The aim of this study was to identify and analyze the fatigue fracture characteristics of dissimilar Al 6061 to Cu (UNS C11000) lap joints made with ultrafast electromagnetic pulse welding (EMPW) via fractography, stress analysis and finite element simulation. It was observed that EMPW generated an annular (or ring-shaped) bonding area, with weld zones and a central non-weld zone when viewed from the cross section. Two types of failure modes occurred in relation to the cyclic loading levels: base metal fracture or transverse through-thickness (TTT) crack growth at a higher loading level, and joint interfacial failure at a lower loading level.

View Article and Find Full Text PDF

A new mechanism of dynamic phase transformations of α ↔ γ in an isothermally forged γ-TiAl-based alloy that occur simultaneously during a short-term exposure at 1000 °C is identified in this study. In the heating process, γ phase significantly decreases through a phase transformation of γ → α, while new γ lamellae are precipitated in the interior of equiaxed grains of α phase through a phase transformation of α → γ. The reasons for the presence of these two inverse phase transformations α ↔ γ occurring simultaneously are discussed.

View Article and Find Full Text PDF

The aim of this study is to evaluate the microstructures, tensile lap shear strength, and fatigue resistance of 6022-T43 aluminum alloy joints welded via a solid-state welding technique-ultrasonic spot welding (USW)-at different energy levels. An ultra-fine necklace-like equiaxed grain structure is observed along the weld line due to the occurrence of dynamic crystallization, with smaller grain sizes at lower levels of welding energy. The tensile lap shear strength, failure energy, and critical stress intensity of the welded joints first increase, reach their maximum values, and then decrease with increasing welding energy.

View Article and Find Full Text PDF

Natural structural materials with intricate hierarchical architectures over several length scales exhibit excellent combinations of strength and toughness. Here we report the mechanical response of a crossed-lamellar structure in Cymbiola nobilis shell via stepwise compression tests, focusing on toughening mechanisms. At the lower loads microcracking is developed in the stacked direction, and channel cracking along with uncracked-ligament bridging and aragonite fiber bridging occurs in the tiled direction.

View Article and Find Full Text PDF

We have successfully developed a flat-cladding fiber Bragg grating sensor for large cyclic strain amplitude tests of up to ± 8,000 με. The increased contact area between the flat-cladding fiber and substrate, together with the application of a new bonding process, has significantly increased the bonding strength. In the push-pull fatigue tests of an aluminum alloy, the plastic strain amplitudes measured by three optical fiber sensors differ only by 0.

View Article and Find Full Text PDF

A model was developed to describe the grain size dependence of hardness (or strength) in nanocrystalline materials by combining the Hall-Petch relationship for larger grains with a coherent polycrystal model for nanoscale grains and introducing a log-normal distribution of grain sizes. The transition from the Hall-Petch relationship to the coherent polycrystal mechanism was shown to be a gradual process. The hardness in the nanoscale regime was observed to increase with decreasing grain boundary affected zone (or effective grain boundary thickness, Δ) in the form of Δ.

View Article and Find Full Text PDF