The proposed method involves the utilization of a strip roll-forming technique to fulfill the specific requirements for constructing large-scale structures in orbit and space station trusses during extraterrestrial exploration. This involves progressively rolling out a metal strip with an L+V-shaped locking edge through multiple passes of forming rolls featuring different section shapes. The process of helical locking enables the formation of a slender, spiral-shaped tube, which can be utilized for the in-orbit assembly of exceptionally large structures.
View Article and Find Full Text PDFQBe2.0 strips were used to fabricate spiral tubes and actuators for controlled extension (STACERs) through the winding and stabilization method, which is a novel technique for obtaining STACERs. The raw strips and the STACERs were investigated using tensile tests and SEM for the mechanical properties and fractography observation, employing specialized test equipment for service performance, and via XRD, EBSD, and TEM were used to test the residual stress and microstructure evolution.
View Article and Find Full Text PDFThe Co40NiCrMo alloy, used for STACERs fabricated by the CSPB (compositing stretch and press bending) process (cold forming) and the winding and stabilization (winding and heat treatment) method, was investigated with regard to its tensile property, residual stress, and microstructure. The Co40NiCrMo STACER prepared by the winding and stabilization method was strengthened with lower ductility (tensile strength/elongation: 1562 MPa/5%) compared to that prepared by CSPB (tensile strength/elongation: 1469 MPa/20.4%).
View Article and Find Full Text PDFIn order to study the stress state and stability of a spiral tube and actuator for controlled extension and retraction (STACER) during the launching process of a satellite, finite element software was applied to establish a finite element model of STACER via the explicit dynamics analysis method. The influence of top rod's radius on the gathering or so called packaging process of STACER was analyzed. The effects of surface friction coefficient and acceleration on the stability were studied during the gathering process.
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