Incorporation of Phase Change Materials into the Surface of Aluminum Structures for Thermal Management.

This article explores the concept of generating a porous anodic layer on the surface of a metallic component to host a phase change material (PCM) aiming to reduce the peak temperatures that the host structure will experience. The conditions to fabricate a porous anodic layer on top of an aluminum substrate were determined through varying anodization conditions: solution concentration, voltage employed, and anodization times. Pore sizes were characterized using scanning electron microscopy.

Effects of Thermal Activation on CNT Nanocomposite Electrical Conductivity and Rheology.

Carbon-based nanocomposites featuring enhanced electrical properties have seen increased adoption in applications involving electromagnetic interference shielding and electrostatic dissipation. As the commercialization of these materials grows, a thorough understanding of how thermal activation affects the rheology and electrical performance of CNT-epoxy blends can inform quality decisions throughout the production process. The aim of this work was the identification of the effects that thermal activation has on the electrical and rheological properties of uncured epoxy mixtures and how those may be tied to the resulting cured composites.

Introduction of Rare-Earth Oxide Nanoparticles in CNT-Based Nanocomposites for Improved Detection of Underlying CNT Network.

Epoxy resins for adhesive and structural applications are widely employed by various industries. The introduction of high aspect ratio nanometric conductive fillers, i.e.

CNT Conductive Epoxy Composite Metamaterials: Design, Fabrication, and Characterization.

In this study, carbon nanotube (CNT) epoxy composite films were fabricated, characterized, and tested as resonant, plasmonic metamaterials. CNT-epoxy formulations, containing diverse CNT loadings, were fabricated and templates were used to generate repeating arrays of squares of diverse dimensions. Their absorption characteristics were characterized by collecting free space reflectivity data in the microwave band, using an arch setup in an anechoic chamber.

Impact of Current and Temperature on Extremely Low Loading Epoxy-CNT Conductive Composites.

Carbon nanotube (CNT) conductive composites have attracted significant attention for their potential use in applications such as electrostatic dissipation and/or electromagnetic interference shielding. The focus of this work is to evaluate resistivity trends of extremely low loading (<0.1 wt%) epoxy-CNT composites that lack a connected CNT network, but still present electrical conductivity values appropriate for those uses.

Modeling of Energy Demand and Savings Associated with the Use of Epoxy-Phase Change Material Formulations.

This manuscript integrates the experimental findings of recently developed epoxy-phase change material (PCM) formulations with modeling efforts aimed to determine the energy demands and savings derived from their use. The basic PCM system employed was composed of an epoxy resin, a thickening agent, and nonadecane, where the latter was the hydrocarbon undergoing the phase transformation. Carbon nanofibers (CNF) and boron nitride (BN) particulates were used as heat flow enhancers.

Reduction Expansion Synthesis of Sintered Metal.

Described herein is a novel method, Reduction Expansion Synthesis-Sintered Metal (RES-SM), to create a sintered metal body of a designed shape at ambient pressure, hundreds of degrees below the metal melting temperature. The precursor to the metal part is a mixture of metal oxide particles and activated metal particles, and in this study specifically nickel oxide and activated nickel metal particles. It is postulated that the metal oxide component is reduced via exposure to chemical radical species produced via thermal decomposition of urea or other organic compounds.

Epoxy⁻PCM Composites with Nanocarbons or Multidimensional Boron Nitride as Heat Flow Enhancers.

The need for affordable systems that are capable of regulating the temperature of living or storage spaces has increased the interest in exploring phase change materials (PCMs) for latent heat thermal energy storage (LHTES). This study investigates n-nonadecane (CH) and n-eicosane (CH) as alkane hydrocarbons/paraffins for LHTES applications. An epoxy resin is used as the support matrix medium to mitigate paraffin leakage, and a thickening agent is utilized to suppress phase separation during the curing process.

Electrically Conductive CNT Composites at Loadings below Theoretical Percolation Values.

It is well established that dramatic increases in conductivity occur upon the addition of conductive filler materials to highly resistive polymeric matrices in experimental settings. However, the mechanisms responsible for the observed behavior at low filler loadings, below theoretical percolation limits, of even high aspect ratio fillers such as carbon nanotubes (CNT) are not completely understood. In this study, conductive composites were fabricated using CNT bundles dispersed in epoxy resins at diverse loadings, using different dispersion and curing protocols.

Novel Formulations of Phase Change Materials-Epoxy Composites for Thermal Energy Storage.

This research aimed to evaluate the thermal properties of new formulations of phase change materials (PCMs)-epoxy composites, containing a thickening agent and a thermally conductive phase. The composite specimens produced consisted of composites fabricated using (a) inorganic PCMs (hydrated salts), epoxy resins and aluminum particulates or (b) organic PCM (paraffin), epoxy resins, and copper particles. Differential Scanning Calorimetry (DSC) was used to analyze the thermal behavior of the samples, while hardness measurements were used to determine changes in mechanical properties at diverse PCM and conductive phase loading values.

Novel Chemical Process for Producing Chrome Coated Metal.

This work demonstrates that a version of the Reduction Expansion Synthesis (RES) process, Cr-RES, can create a micron scale Cr coating on an iron wire. The process involves three steps. I.

Reduction Expansion Synthesis as Strategy to Control Nitrogen Doping Level and Surface Area in Graphene.

Graphene sheets doped with nitrogen were produced by the reduction-expansion (RES) method utilizing graphite oxide (GO) and urea as precursor materials. The simultaneous graphene generation and nitrogen insertion reactions are based on the fact that urea decomposes upon heating to release reducing gases. The volatile byproducts perform two primary functions: (i) promoting the reduction of the GO and (ii) providing the nitrogen to be inserted as the graphene structure is created.

Hybrid Composites Based on Carbon Fiber/Carbon Nanofilament Reinforcement.

Carbon nanofilament and nanotubes (CNTs) have shown promise for enhancing the mechanical properties of fiber-reinforced composites (FRPs) and imparting multi-functionalities to them. While direct mixing of carbon nanofilaments with the polymer matrix in FRPs has several drawbacks, a high volume of uniform nanofilaments can be directly grown on fiber surfaces prior to composite fabrication. This study demonstrates the ability to create carbon nanofilaments on the surface of carbon fibers employing a synthesis method, graphitic structures by design (GSD), in which carbon structures are grown from fuel mixtures using nickel particles as the catalyst.

Fabrication of a Low Density Carbon Fiber Foam and Its Characterization as a Strain Gauge.

Samples of carbon nano-fiber foam (CFF), essentially a 3D solid mat of intertwined nanofibers of pure carbon, were grown using the Constrained Formation of Fibrous Nanostructures (CoFFiN) process in a steel mold at 550 °C from a palladium particle catalysts exposed to fuel rich mixtures of ethylene and oxygen. The resulting material was studied using Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDX), Surface area analysis (BET), and Thermogravimetric Analysis (TGA). Transient and dynamic mechanical tests clearly demonstrated that the material is viscoelastic.

Production of complex cerium-aluminum oxides using an atmospheric pressure plasma torch.

Ceria-alumina particles of a wide variety of structures, from micrometer-sized hollow spheres to nanoparticles, were produced from aerosols of different natures, but all derived from nitrate salts passed through a low power (<1000 W) atmospheric pressure plasma torch. The amount of water present with the nitrate salts was found to significantly affect the morphology of the resulting material. A model was proposed that explains the mechanism in which water acts as a blowing agent to create hollow metal oxide spheres that then shatter to form metal oxide nanoparticles.