Advancing chemical hazard assessment with decision analysis: A case study on lithium-ion and redox flow batteries used for energy storage.

Batteries are important for promoting renewable energy, but, like most engineered products, they contain multiple hazardous materials. The purpose of this study is to evaluate industrial-scale batteries using GreenScreen® for Safer Chemicals, an established chemical hazard assessment (CHA) framework, and to develop a systematic, transparent methodology to quantify the CHA results, harmonize them, and aggregate them into single-value hazard scores, which can facilitate quantitative comparison and a robust evaluation of data gaps, inconsistencies, and uncertainty through the implementation of carefully selected scenarios and stochastic multicriteria acceptability analysis (SMAA). Using multiple authoritative toxicity data sources, six battery products are evaluated: three lithium-ion batteries (lithium iron phosphate, lithium nickel cobalt manganese hydroxide, and lithium manganese oxide), and three redox flow batteries (vanadium redox, zinc-bromine, and all-iron).