The spline teeth fracture of separator plates in wet multi-plate clutches compromises driving safety and the vehicle's lifespan. Tooth fracture is mainly caused by stress concentration at the tooth root and uneven circumferential load distribution. This paper considers parameters such as torque, teeth count, tooth profile, and misalignment errors, establishing the corresponding finite element (FE) model to analyze the impact of the above-mentioned parameters on the strength of the separator plates.
View Article and Find Full Text PDFThe relationship between clutch thermodynamic characteristics and contact states of friction components is explored numerically and experimentally. The clutch thermodynamic numerical model is developed with consideration of the contact state and oil film between friction pairs. The clutch bench test is conducted to verify the variation of the clutch thermodynamic characteristics from the uniform contact (UCS) to the intermittent contact (ICS).
View Article and Find Full Text PDFTo study the friction and wear performance of carbon fiber reinforced friction materials under different working conditions, paper-based friction materials with different fibers were prepared. Experiments on the SAE#2 test bench were conducted to study the infectors including friction torques, surface temperature, coefficient of friction (COF), and surface morphologies. The results were analyzed, which indicated that the carbon fiber reinforced friction material could provide a higher friction torque and a lower temperature rising rate under the applied high pressure and high rotating speed conditions.
View Article and Find Full Text PDFTo study the influence of nano-additives on the friction-wear characteristics of friction materials, the nano-sized silicon carbide particles which have excellent chemical and physical properties are considered to add in composite to form the modified friction material. The influence of the silicon carbide nanoparticles (SCN) on the friction-wear characteristics of copper-based friction materials (CBFM) is investigated via the SAE#2 (made in Hangzhou, China) clutch bench test with the applied pressure, rotating speed, and automatic transmission fluid (ATF) temperature taken into account. Moreover, the variations of friction torque and temperature are considered to evaluate the friction performance, and the variable coefficient is employed to describe the friction stability.
View Article and Find Full Text PDFSensors (Basel)
December 2021
The strength of cemented paste backfill (CPB) directly affects mining safety and progress. At present, in-situ backfill strength is obtained by conducting uniaxial compression tests on backfill core samples. At the same time, it is time-consuming, and the integrity of samples cannot be guaranteed.
View Article and Find Full Text PDFThe electromagnetic wear particle detector has been widely studied due to its prospective applications in various fields. In order to meet the requirements of the high-precision wear particle detector, a comprehensive method of improving the sensitivity and detectability of the sensor is proposed. Based on the nature of the sensor, parallel resonant exciting coils are used to increase the impedance change of the exciting circuit caused by particles, and the serial resonant topology structure and an amorphous core are applied to the inductive coil, which improves the magnetic flux change of the inductive coil and enlarges the induced electromotive force of the sensor.
View Article and Find Full Text PDFThe electromagnetic wear particles detection sensor has been widely studied due to its ability to monitor the wear status of equipment in real time. To precisely estimate the change of the magnetic energy of the sensor coil caused by the wear particles, the magnetic property models of wear particles under the alternating magnetic field was established. The models consider the hysteresis effect and the eddy current effect of the wear particles.
View Article and Find Full Text PDFGuang Pu Xue Yu Guang Pu Fen Xi
September 2015
The most common methodology used in element concentration measurement and analyzing of wear particles is Atomic emission (AE) spectroscopy. As an indirect measuring method, the oil spectral data is introduced to indicate the performance degradation and the residual life prediction in the reliability evaluation of Power shift steering transmission (PSST). Stochastic methods especially the Wiener process is convenient in solving and analyzing the unitary degradation failure indicated by the oil spectral data.
View Article and Find Full Text PDFGuang Pu Xue Yu Guang Pu Fen Xi
May 2015
The most common methodology used in element concentration measurement and analyzing of wear particles is Atomic emission (AE) spectroscopy. The present paper presents an evaluation method on wear in power-shift steering transmission (PSST). By removing the problematic components which were highly correlated with oil additives, the robust kernel principal component analysis (RKPCA) method and the principal component analysis (PCA) method were accessed to extract the principal components of spectral data for oil samples collected from the life-cycle test of PSST in different stage and to calculate the amount of each principal component and its contribution rate respectively.
View Article and Find Full Text PDFGuang Pu Xue Yu Guang Pu Fen Xi
April 2010
Spectrometric oil analysis is an important method to study the running state of power-shift steering transmission (PSST). An evaluation model of PSST health state was developed on the basis of the theories of principal component analysis (PCA) and analytic hierarchy process (AHP) using spectrometric oil analysis data. Considering the concept of mechanical equipment and wear elements in spectrometric oil analysis data, the health value was employed to quantitatively describe the running state degree of PSST, and the grades of health state were classified based on the health values.
View Article and Find Full Text PDFGuang Pu Xue Yu Guang Pu Fen Xi
April 2009
The oil atomic spectrometric analysis technology is one of the most important methods for fault diagnosis and state monitoring of large machine equipment. The gray method is preponderant in the trend forecast at the same time. With the use of oil atomic spectrometric analysis result and combining the gray forecast theory, the present paper established a gray forecast model of the Fe/Cu concentration trend in the power-shift steering transmission.
View Article and Find Full Text PDFGuang Pu Xue Yu Guang Pu Fen Xi
April 2009
Guang Pu Xue Yu Guang Pu Fen Xi
March 2009
Through the hydraulic lubrication oil spectrometric analysis, we monitored the state of the power-shift steering transmission (PSST) equipped on the track armored vehicle for a long time. Combined with the friction material analysis inside the PSST, based on the concentration analysis of the wear and tear particle inside the oil, the authors estimated the wear and tear state of the PSST and judged if the PSST had the fault hidden trouble. So we can avoid the serious fault, provide the academic and actual basis for RCM and enhance the dependability for the track armored vehicle.
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