The finite element method (FEM) computer simulation of the three-high radial shear rolling of Ti-6Al-4V alloy round billets was conducted using QForm software. The simulation was performed for the MISIS-100T rolling mill's three passes according to the following rolling route: 76 mm (the initial billet diameter) →65 mm→55 mm→48 mm (the final billet diameter). The change in the total velocity values for the points on the radius of the 48 mm diameter billet was estimated while passing the rolls' draft.
View Article and Find Full Text PDFAA6060 ingots were pierced in a two-high screw rolling mill (MISIS-130D) with guiding shoes (Mannesmann mill type). Three different plugs, i.e.
View Article and Find Full Text PDFThe three-high screw rolling of AISI 321 billet from 60 mm to 52 mm diameter was performed using an MISIS-100T mill. When screw rolling was carried out, a set of sections were made in the billet's cross-section at the stationary stage of screw rolling. SolidWorks was applied to make the 3D model of the rolled billet's grain using microstructure images.
View Article and Find Full Text PDFScrew rolling of austenitic stainless-steel billets was conducted in two- and three-high mills. Statistical research results showed that, compared to heated but not rolled conditions, both screw rolling techniques provided a decrease of grain size, variance, grain size distribution asymmetry, and excess in the billet cross-section at the stationary stage of screw rolling. At that stage, grain size distribution after two-high screw rolling is closer to normal in terms of asymmetry and excess values compared to grain-size distribution after three-high screw rolling.
View Article and Find Full Text PDFRadial-shear rolling (RSR) of titanium alloy billets was realized in a three-high rolling mill. Experimental rolling was simulated using DEFORM software. The purpose was to reveal how stress-strain state parameters, grain structure and hardness vary along the billet's radius in the stationary stage of the RSR process.
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