Three-dimensional printing (3DP), known as additive layer manufacturing (ALM), is a manufacturing process in which a three-dimensional structure is constructed by successive addition of deposited layers. Fused Deposition Modeling (FDM) has evolved as the most frequently utilized ALM process because of its cost-effectiveness and ease of operation. Nevertheless, layer adhesion, delamination, and quality of the finished product remain issues associated with the FDM process parameters.
View Article and Find Full Text PDFErosion of the elbow due to non-Newtonian viscous slurry flows is often observed in hydrocarbon transportation pipelines. This paper intends to study the erosion behavior of double offset U-bends and 180° U-bends for two-phase (liquid-sand) flow. A numerical simulation was conducted using the Discrete Phase Model (DPM) on carbon steel pipe bends with a 40 mm diameter and an R/D ratio of 1.
View Article and Find Full Text PDFDistortion and residual stress are two unwelcome byproducts of welding. The former diminishes the dimensional accuracy while the latter unfavorably affects the fatigue resistance of the components being joined. The present study is a multi-objective optimization aimed at minimizing both the welding-induced residual stress as well as distortion.
View Article and Find Full Text PDFErosive wear due to the fact of sand severely affects hydrocarbon production industries and, consequently, various sectors of the mineral processing industry. In this study, the effect of the elbow geometrical configuration on the erosive wear of carbon steel for silt-water-air flow conditions were investigated using material loss analysis, surface roughness analysis, and microscopic imaging technique. Experiments were performed under the plug flow conditions in a closed flow loop at standard atmospheric pressure.
View Article and Find Full Text PDFA unique approach was utilized to develop multi-walled carbon nanotube (MWCNT) silver (Ag) membranes. MWCNTs were impregnated with 1 wt% Ag loading, which resulted in a homogeneous dispersion of Ag in MWCNTs. MWCNTs impregnated with Ag were then uniaxially compacted at two different pressures of 80 MPa and 120 MPa to form a compact membrane.
View Article and Find Full Text PDFThis study investigates the effect of micron-sized nickel particle additions on the microstructural, thermal, and mechanical property changes of α-sialon ceramic composites. The α-sialon/Ni composites were synthesized with an increasing amount of Ni (10-40 wt.%) using the spark plasma sintering technique and nanosized alpha precursors at a relatively low synthesis temperature of 1500 °C with a holding time of 30 min in each case.
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