Composition Dependence of Flow-Induced Crystallization in High-Density Polyethylene/Isotactic Polypropylene Blends.

Polyolefins, including high-density polyethylene (HDPE) and isotactic polypropylene (iPP), account for over half of the worldwide plastics market and have wide-ranging applications. Recycling of these materials is hindered due to separation difficulties as co-mingled blends of HDPE and iPP often exhibit brittle mechanical behavior because phase separated domains detach under stress due to low interfacial adhesion. Motivated to improve mechanical properties of mixed recyclates during processing, this work examines the effect of shear on the crystallization kinetics and rheological properties of HDPE-iPP blends utilizing a combination of differential scanning calorimetry (DSC), rheo-Raman spectroscopy, polarized optical microscopy, and scanning electron microscopy (SEM).

Evaluating models that predict epoxy conversion using rheological properties.

Simultaneous rheology and conversion measurements of neat and composite epoxy resins reveal that conventional models neither accurately nor fully describe the relationship between rheology and conversion. We find that models predicting thermoset conversion based on mixing rules of rheological properties are quantitatively inaccurate and do not account for chemical gelation. Models based on percolation theory and the divergence of the viscosity at the gel point are more accurate but only valid before the gel point.

Accessing pluripotent materials through tempering of dynamic covalent polymer networks.

Pluripotency, which is defined as a system not fixed as to its developmental potentialities, is typically associated with biology and stem cells. Inspired by this concept, we report synthetic polymers that act as a single "pluripotent" feedstock and can be differentiated into a range of materials that exhibit different mechanical properties, from hard and brittle to soft and extensible. To achieve this, we have exploited dynamic covalent networks that contain labile, dynamic thia-Michael bonds, whose extent of bonding can be thermally modulated and retained through tempering, akin to the process used in metallurgy.

Connecting Molecular Exchange Dynamics to Stress Relaxation in Phase-Separated Dynamic Covalent Networks.

A suite of phase separated dynamic covalent networks based on highly tunable dynamic benzalcyanoacetate (BCA) thia-Michael acceptors are investigated. In situ kinetic studies on small molecule model systems are used in conjunction with macroscopic characterization of phase stability and stress relaxation to understand how the molecular dynamics relate to relaxation modes. Electronic modification of the BCA unit strongly impacts the exchange dynamics (particularly the rate of dissociation) and the overall equilibrium constant () of the system, with electron-withdrawing groups leading to decreased dissociation rate and increased .

Simultaneous rheology and cure kinetics dictate thermal post-curing of thermoset composite resins for material extrusion.

Thermoset composites are excellent candidates for material extrusion because they shear thin during extrusion but retain their shape once deposited via a yield stress. However, thermal post-curing is often required to solidify these materials, which can destabilize printed parts. Elevated temperatures can decrease the rheological properties responsible for stabilizing the printed structure before crosslinking solidifies the material.

Mechanical Regulation of Oral Epithelial Barrier Function.

Epithelial cell function is modulated by mechanical forces imparted by the extracellular environment. The transmission of forces onto the cytoskeleton by modalities such as mechanical stress and matrix stiffness is necessary to address by the development of new experimental models that permit finely tuned cell mechanical challenges. Herein, we developed an epithelial tissue culture model, named the 3D Oral Epi-mucosa platform, to investigate the role mechanical cues in the epithelial barrier.

Selective deuteration along a polyethylene chain: Differentiating conformation segment by segment.

To improve the circularity and performance of polyolefin materials, recent innovations have enabled the synthesis of polyolefins with new structural features such as cleavable breakpoints, functional chain ends, and unique comonomers. As new polyolefin structures become synthetically accessible, fundamental understanding of the effects of structural features on polymer (re)processing and mechanical performance is increasingly important. While material properties are readily measured through conventional thermal or mechanical techniques, selective measurement of material properties near structural defects is a major characterization challenge.

Time-gated Raman spectroscopy of recovered plastics.

Raman spectroscopy is a powerful non-destructive technique for the identification and characterization of plastics, but a major shortcoming of this technique is that environmental weathering, dyes, and additives in the material can generate a strong fluorescence background that overwhelms the Raman scattering. Here, we demonstrate that time-gated Raman spectroscopy can be used to successfully reduce the fluorescence signal and measure Raman spectra of recovered plastics. Time-gating removes a significant amount of background signal from the Raman spectra such that the polymers and color additives can be identified using similar measurement times compared to continuous-wave Raman spectroscopy.

Engineering 3D Printed Scaffolds with Tunable Hydroxyapatite.

Orthopedic and craniofacial surgical procedures require the reconstruction of bone defects caused by trauma, diseases, and tumor resection. Successful bone restoration entails the development and use of bone grafts with structural, functional, and biological features similar to native tissues. Herein, we developed three-dimensional (3D) printed fine-tuned hydroxyapatite (HA) biomimetic bone structures, which can be applied as grafts, by using calcium phosphate cement (CPC) bioink, which is composed of tetracalcium phosphate (TTCP), dicalcium phosphate anhydrous (DCPA), and a liquid [Polyvinyl butyral (PVB) dissolved in ethanol (EtOH)].

Crystallization Kinetics in an Immiscible Polyolefin Blend.

Motivated by the problem of brittle mechanical behavior in recycled blends of high density polyethylene (HDPE) and isotactic polypropylene (iPP), we employ optical microscopy, rheo-Raman, and differential scanning calorimetry (DSC) to measure the composition dependence of their crystallization kinetics. Raman spectra are analyzed via multivariate curve resolution with alternating least-squares (MCR-ALS) to provide component crystallization values. We find that iPP crystallization behavior varies strongly with blend composition.

Percolation Implications in the Rheology of Polymer Crystallization.

The rheology of polymer crystallization is an old problem that often defies explanation due to the complex interrelationships between crystallization and flow properties. Although separate measurements of rheology and crystallinity can give some information on their relationship, it is only through simultaneous measurements that ideas on the rheology of polymer crystallization can be tested and developed. This Perspective details recent experimental developments in simultaneous crystallinity and rheology measurements as well as continuum modeling efforts for the case of quiescent and isothermal crystallization.

Comparing polarized Raman spectroscopy and birefringence as probes of molecular scale alignment in 3D printed thermoplastics.

Polymer chain orientation is crucial to understanding the polymer dynamics at interfaces formed during thermoplastic material extrusion additive manufacturing. The flow field and rapid cooling produced during material extrusion can result in chains which are oriented and stretched, which has implications for interdiffusion and crystallization. Polarized Raman spectroscopy offers a non-destructive and surface sensitive method to quantify chain orientation.

Evaluating models for polycaprolactone crystallization via simultaneous rheology and Raman spectroscopy.

The crystallization of a polymer melt is characterized by dramatic structural and mechanical changes that significantly impact the processing conditions used to generate industrially-relevant products. Relationships between crystallinity and rheology are necessary to simulate and monitor the effect of processing conditions on the properties of the final product. However, separate measurements of crystallinity and rheology are difficult to correlate due to differences in sample history, geometry, and temperature.

Effect of cellulose nanocrystals on crystallization kinetics of polycaprolactone as probed by Rheo-Raman.

The development of biocompatible polymer nano-composites that enhance mechanical properties while maintaining thermoplastic processability is a longstanding goal in sustainable materials. When the matrix is semi-crystalline, the nanoparticles may induce significant changes to crystallization kinetics and morphology due to their ability to act as nucleating agents. To fully model this behavior in a process line, an understanding of the relationship between crystallinity and modulus is required.

Effect of processing conditions on crystallization kinetics during materials extrusion additive manufacturing.

Material extrusion additive manufacturing processes force molten polymer through a printer nozzle at high (> 100 s) wall shear rates prior to cooling and crystallization. These high shear rates can lead to flow-induced crystallization in common polymer processing techniques, but the magnitude and importance of this effect is unknown for additive manufacturing. A significant barrier to understanding this process is the lack of measurement techniques to quantify crystallinity after polymer filament extrusion.

Determining conformational order and crystallinity in polycaprolactone via Raman spectroscopy.

Raman spectroscopy is a popular method for non-invasive analysis of biomaterials containing polycaprolactone in applications such as tissue engineering and drug delivery. However there remain fundamental challenges in interpretation of such spectra in the context of existing dielectric spectroscopy and differential scanning calorimetry results in both the melt and semi-crystalline states. In this work, we develop a thermodynamically informed analysis method which utilizes - ideal spectra of the polymer chain conformers comprising the measured Raman spectrum.

Phase-Specific Raman Analysis of -Alkane Melting by Moving-Window Two-Dimensional Correlation Spectroscopy.

We use moving-window two-dimensional correlation spectroscopy (MW-2DCOS) for phase-specific Raman analysis of the -alkane (CH) during melting from the crystalline solid phase to the intermediate rotator phase and to the amorphous molten phase. In MW-2DCOS, individual peak-to-peak correlation analysis within a small subset of spectra provides both temperature-resolved and spectrally disentangled Raman assignments conducive to understanding phase-specific molecular interactions and chain configurations. We demonstrate that autocorrelation MW-2DCOS can determine the phase transition temperatures with a higher resolving power than commonly-used analysis methods including individual peak intensity analysis or principal component analysis.

The rheo-Raman microscope: Simultaneous chemical, conformational, mechanical, and microstructural measures of soft materials.

The design and performance of an instrument capable of simultaneous Raman spectroscopy, rheology, and optical microscopy are described. The instrument couples a Raman spectrometer and optical microscope to a rotational rheometer through an optically transparent base, and the resulting simultaneous measurements are particularly advantageous in situations where flow properties vary due to either chemical or conformational changes in molecular structure, such as in crystallization, melting, gelation, or curing processes. Instrument performance is demonstrated on two material systems that show thermal transitions.

Insoluble layer deposition and dilatational rheology at a microscale spherical cap interface.

The dilatational properties of insoluble monolayers are important for understanding the mechanics of biological systems and consumer products, but isolating the dilatational response of an interface is challenging due to the difficulties in separating dilatation from shear and other deformation modes. Oscillations of a microscale bubble radius are useful for generating purely dilatational flows, but the current deposition methods for insoluble layers onto fluid interfaces are not easily scaled down. In this paper, we describe a miscible solvent exchange procedure for generating insoluble layers at an air-water interface pinned at the tip of a capillary tens of micrometers in diameter.

Raman analysis of bond conformations in the rotator state and premelting of normal alkanes.

We perform Raman spectroscopic measurements on normal alkanes (CnH2n+2) to quantify the n dependence of the conformational disorder that occurs below the melt temperature. We employ a three-state spectral analysis method originally developed for semi-crystalline polyethylene that posits crystalline, amorphous, and non-crystalline consecutive trans (NCCT) conformations to extract their respective mass fractions. For the alkanes studied that melt via a rotator phase (21 ≤n≤ 37), we find that conformational disorder can be quantified by the loss of NCCT mass fraction, which systematically decreases with increasing chain length.