Induction motors are essential components in industry due to their efficiency and cost-effectiveness. This study presents an innovative methodology for automatic fault detection by analyzing images generated from the Fourier spectra of current signals using deep learning techniques. A new preprocessing technique incorporating a distinctive background to enhance spectral feature learning is proposed, enabling the detection of four types of faults: healthy motor coupled to a generator with a broken bar (HGB), broken rotor bar (BRB), race bearing fault (RBF), and bearing ball fault (BBF).
View Article and Find Full Text PDFInduction machines (IMs) play a critical role in various industrial processes but are susceptible to degenerative failures, such as broken rotor bars. Effective diagnostic techniques are essential in addressing these issues. In this study, we propose the utilization of convolutional neural networks (CNNs) for detection of broken rotor bars.
View Article and Find Full Text PDFInduction machines (IMs) are a critical component of many industrial processes, and their failure can cause large economic losses. Condition-based maintenance systems (CBMs) that are capable of detecting their failures at an incipient stage can reduce these risks by continuously monitoring the IMs' condition. The development and reliable operations of CBMs systems require rapid modeling of the faulty IM.
View Article and Find Full Text PDFSince it is not efficient to physically study many machine failures, models of faulty induction machines (IMs) have attracted a rising interest. These models must be accurate enough to include fault effects and must be computed with relatively low resources to reproduce different fault scenarios. Moreover, they should run in real time to develop online condition-monitoring (CM) systems.
View Article and Find Full Text PDFInduction machines (IMs) are one of the main sources of mechanical power in many industrial processes, especially squirrel cage IMs (SCIMs), due to their robustness and reliability. Their sudden stoppage due to undetected faults may cause costly production breakdowns. One of the most frequent types of faults are cage faults (bar and end ring segment breakages), especially in motors that directly drive high-inertia loads (such as fans), in motors with frequent starts and stops, and in case of poorly manufactured cage windings.
View Article and Find Full Text PDFOver the years, induction machines (IMs) have become key components in industry applications as mechanical power sources (working as motors) as well as electrical power sources (working as generators). Unexpected breakdowns in these components can lead to unscheduled down time and consequently to large economic losses. As breakdown of IMs for failure study is not economically feasible, several IM computer models under faulty conditions have been developed to investigate the characteristics of faulty machines and have allowed reducing the number of destructive tests.
View Article and Find Full Text PDFMotor current signature analysis (MCSA) is a fault diagnosis method for induction machines (IMs) that has attracted wide industrial interest in recent years. It is based on the detection of the characteristic fault signatures that arise in the current spectrum of a faulty induction machine. Unfortunately, the MCSA method in its basic formulation can only be applied in steady state functioning.
View Article and Find Full Text PDFInduction machines (IMs) are critical components of many industrial processes, what justifies the use of condition-based maintenance (CBM) systems for detecting their faults at an early stage, in order to avoid costly breakdowns of production lines. The development of CBM systems for IMs relies on the use of fast models that can accurately simulate the machine in faulty conditions. In particular, IM models must be able to reproduce the characteristic harmonics that the IM faults impress in the spatial waves of the air gap magneto-motive force (MMF), due to the complex interactions between spatial and time harmonics.
View Article and Find Full Text PDFFault diagnosis of rotor asymmetries of IM using the stator current relies on the detection of the characteristic signatures of the fault harmonics in the current spectrum. In some scenarios, such as large induction machines running at a very low slip, or unloaded machines tested offline, this technique may fail. In these scenarios, the fault harmonics are very close to the frequency of the fundamental component, and have a low amplitude, so that they may remain undetected, buried under the fundamental's leakage, until the damage is severe.
View Article and Find Full Text PDFThe development of advanced fault diagnostic systems for induction machines through the stator current requires accurate and fast models that can simulate the machine under faulty conditions, both in steady-state and in transient regime. These models are far more complex than the models used for healthy machines, because one of the effect of the faults is to change the winding configurations (broken bar faults, rotor asymmetries, and inter-turn short circuits) or the magnetic circuit (eccentricity and bearing faults). This produces a change of the self and mutual phase inductances, which induces in the stator currents the characteristic fault harmonics used to detect and to quantify the fault.
View Article and Find Full Text PDFThe aim of this paper is to introduce a new methodology for the fault diagnosis of induction machines working in the transient regime, when time-frequency analysis tools are used. The proposed method relies on the use of the optimized Slepian window for performing the short time Fourier transform (STFT) of the stator current signal. It is shown that for a given sequence length of finite duration, the Slepian window has the maximum concentration of energy, greater than can be reached with a gated Gaussian window, which is usually used as the analysis window.
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