Highly transparent multifunctional bilayer coatings on polymers using low-temperature atmospheric plasma deposition.

We report on the synthesis of hard, adhesive, and highly transparent bilayer organosilicate thin films on large poly(methyl methacrylate) substrates by atmospheric plasma, in ambient air, at room temperature, in a one-step process, using a single precursor. The method overcomes the challenge of fabricating coatings with high mechanical and interfacial properties in a one-step process. The bottom layer is a carbon-bridged hybrid silica with excellent adhesion with the poly(methyl methacrylate) substrate, and the top layer is a dense silica with high Young’s modulus, hardness, and scratch resistance.

Improved adhesion of dense silica coatings on polymers by atmospheric plasma pretreatment.

Oxygen atmospheric plasma was used to pretreat polycarbonate (PC) and stretched poly(methyl methacrylate) (PMMA) surfaces in order to enhance the adhesion of the dense silica coatings deposited by atmospheric plasma on the polymer substrates. The treatment time and chemical structure of the polymers were found to be important factors. For PC, a short treatment increased the adhesion energy, while longer treatment times decreased the adhesion.

Atmospheric plasma deposited dense silica coatings on plastics.

We explore the application of a high-temperature precursor delivery system for depositing high boiling point organosilicate precursors on plastics using atmospheric plasma. Dense silica coatings were deposited on stretched poly(methyl methacrylate), polycarbonate and silicon substrates from the high boiling temperature precursor, 1, 2-bis(triethoxysilyl)ethane, and from two widely used low boiling temperature precursors, tetraethoxysilane and tetramethylcyclotetrasiloxane. The coating deposition rate, molecular network structure, density, Young's modulus and adhesion to plastics exhibited a strong dependence on the precursor delivery temperature and rate, and the functionality and number of silicon atoms in the precursor molecules.