The ongoing sustainable reduction in natural resources is prompting companies to look for materials to reuse that were previously classified as waste. Uses are sought for them either in their existing area of use or in other areas of the economy. In many cases, this is difficult.
View Article and Find Full Text PDFHigh-pressure die casting (HPDC) of aluminum alloys is one of the most efficient manufacturing methods, offering high repeatability and the ability to produce highly complex castings. The cast parts are characterized by good surface quality, high dimensional accuracy, and high tensile strength. Continuous technological advancements are driving the increase in part complexity and quality requirements.
View Article and Find Full Text PDFAn important issue in obtaining a good casting surface without defects in contact with the liquid metal is the use of protective coatings on the surface of the moulding sand forming the mould cavity. Protective coatings are based on highly refractory materials that are finely ground and protect the moulding sand from thermal stresses from the molten metal. An important aspect of obtaining the appropriate properties of the protective coatings used is the method of application.
View Article and Find Full Text PDFIn the production of castings, residual stresses arise in the cooling process, the level of which is often unknown. Their significance in engineering practice is very important because they are superposed on the stresses from the service load and are often the primary cause of material failure leading to failure of the equipment or structure. Their quantification using numerical simulations is rather difficult because many variables enter into the calculation simulating technological processes.
View Article and Find Full Text PDFMaterials (Basel)
November 2023
Various designs of furnaces for melting alloys are used in the foundry industry. Regardless of their design, they have one common detail, which is the lining of their interiors with refractory materials. This component in the design of a metal-melting furnace has a very important task-to protect the rest of the furnace assemblies from thermal and mechanical damage.
View Article and Find Full Text PDFA series of studies related to the production of organobentonite, i.e., bentonite-poly(acrylic acid), and its use as a matrix grain-binding material in casting moulding sand is presented.
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