Shrinkage Compensation and Effect of Building Orientation on Mechanical Properties of Ceramic Stereolithography Parts.

Stereolithography additive manufacturing (SLA-AM) can be used to produce ceramic structures by selectively curing a photosensitive resin that has ceramic powder in it. The photosensitive resin acts as a ceramic powder binder, which is burned, and the remaining ceramic part is sintered during post-processing using a temperature-time-controlled furnace. Due to this process, the ceramic part shrinks and becomes porous.

Development and Characterization of Field Structured Magnetic Composites.

Polymer composites containing ferromagnetic fillers are promising for applications relating to electrical and electronic devices. In this research, the authors modified an ultraviolet light (UV) curable prepolymer to additionally cure upon heating and validated a permanent magnet-based particle alignment system toward fabricating anisotropic magnetic composites. The developed dual-cure acrylate-based resin, reinforced with ferromagnetic fillers, was first tested for its ability to polymerize through UV and heat.

Investigation of Compressive and Tensile Behavior of Stainless Steel/Dissolvable Aluminum Bimetallic Composites by Finite Element Modeling and Digital Image Correlation.

This study reports fabrication, mechanical characterization, and finite element modeling of a novel lattice structure based bimetallic composite comprising 316L stainless steel and a functional dissolvable aluminum alloy. A net-shaped 316L stainless steel lattice structure composed of diamond unit cells was fabricated by selective laser melting (SLM). The cavities in the lattice structure were then filled through vacuum-assisted melt infiltration to form the bimetallic composite.

Tri-Planar Geometric Dimensioning and Tolerancing Characteristics of SS 316L Laser Powder Bed Fusion Process Test Artifacts and Effect of Base Plate Removal.

The precision of LPBF manufactured parts is quantified by characterizing the geometric tolerances based on the ISO 1101 standard. However, there are research gaps in the characterization of geometric tolerance of LPBF parts. A literature survey reveals three significant research gaps: (1) systematic design of benchmarks for geometric tolerance characterization with minimum experimentation; (2) holistic geometric tolerance characterization in different orientations and with varying feature sizes; and (3) a comparison of results, with and without the base plate.

Rheology-Assisted Microstructure Control for Printing Magnetic Composites-Material and Process Development.

Magnetic composites play a significant role in various electrical and electronic devices. Properties of such magnetic composites depend on the particle microstructural distribution within the polymer matrix. In this study, a methodology to manufacture magnetic composites with isotropic and anisotropic particle distribution was introduced using engineered material formulations and manufacturing methods.

Concurrent Modelling and Experimental Investigation of Material Properties and Geometries Produced by Projection Microstereolithography.

Projection microstereolithography additive manufacturing (PµSLA-AM) systems utilize free radical photopolymerization to selectively transform liquid resins into accurate and complex, shaped, solid parts upon UV light exposure. The material properties are coupled with geometrical accuracy, implying that optimizing one response will affect the other. Material properties can be enhanced by the post-curing process, while geometry is controlled during manufacturing.

Effects of magnetic field on the spreading dynamics of an impinging ferrofluid droplet.

This paper presents a comprehensive experimental study of the effects of vertically and horizontally applied magnetic fields on the dynamics of magnetowetting and the formation of satellite droplet. Besides explaining the physics of the transient variation of different drop shape parameters, the role of a magnetic field on controlling the dynamics of spreading is also presented. Ultimately the magnetic field maneuvers the droplet spreading without altering the surface chemistry.